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2. Connect one end of the other jumper cable to negative
(-) post of booster battery. Connect the other end of the
jumper cable to a good ground on the engine block of the
vehicle with the discharged battery. Make sure a good
connection is made, free of dirt and grease.
WARNING!
•Do not connect the cable to the negative post of the
discharge battery. The resulting electrical spark
could cause the battery to explode.
•During cold weather when temperatures are be-
low freezing point, electrolyte in a discharged
battery may freeze. Do not attempt jump starting
because the battery could rupture or explode. The
battery temperature must be brought up above
freezing point before attempting jump start.3. Take care that the clamps from one cable do not
inadvertently touch clamps from the other cable. Do not
lean over the battery when making connection. The
negative connection must provide good electrical con-
ductivity and current carrying capacity.
4. After the engine is started or if the engine fails to start,
cables must be disconnected in the following order:
a. Disconnect the negative cable at the engine ground.
b. Disconnect the negative cable at the negative post
on booster battery.
c. Disconnect the cable from the positive post of both
batteries.
WHAT TO DO IN EMERGENCIES 401
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WARNING!
Any procedure other than above could result in:
1. Personal injury caused by electrolyte squirting out
the battery vent;
2. Personal injury or property damage due to battery
explosion;
3. Damage to charging system of booster vehicle or
of immobilized vehicle.
With Portable Starting Unit
There are many types of these units available. Follow the
manufacturer’s instructions for necessary precautions
and operation.
CAUTION!
It is very important that the starting unit operating
voltage does not exceed 12 Volts D.C. or damage to
battery, starter motor, alternator, or electrical system
may occur.
FREEING A STUCK VEHICLE
If vehicle becomes stuck in snow, sand, or mud, it can
often be moved by a rocking motion. Move the gear
selector rhythmically between DRIVE and REVERSE
(automatic transmissions) and between 1st and RE-
VERSE (manual transmissions), while applying slight
pressure to the accelerator.
In general, the least amount of accelerator pedal pressure to
maintain the rocking motion without spinning the wheels
or racing the engine is most effective. Racing the engine or
spinning the wheels, due to the frustration of not freeing
402 WHAT TO DO IN EMERGENCIES
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the vehicle, may lead to transmission overheating and
failure. Allow the engine to idle with the transmission
selector in NEUTRAL for at least one minute after every
five rocking-motion cycles. This will minimize overheating
and reduce the risk of transmission failure during pro-
longed efforts to free a stuck vehicle.
EMERGENCY TOW HOOKS — IF EQUIPPED
Your vehicle may be equipped with emergency tow
hooks.
NOTE:For off-road recovery, it is recommended to use
both of the front tow hooks to minimize the risk of
damage to the vehicle.
WARNING!
Chains are not recommended for freeing a stuck vehicle.
Chains may break, causing serious injury or death.
WARNING!
Stand clear of vehicles when pulling with tow hooks.
Tow straps and chains may break, causing serious
injury.
CAUTION!
Tow hooks are for emergency use only, to rescue a
vehicle stranded off road. Do not use tow hooks for
tow truck hookup or highway towing. You could
damage your vehicle.
WHAT TO DO IN EMERGENCIES 403
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TOWING A DISABLED VEHICLE
Proper towing or lifting equipment is required to prevent
damage to your vehicle. Use only tow bars and other
equipment designed for the purpose, following equip-
ment manufacturer’s instructions. Use of safety chains is
mandatory. Attach a tow bar or other towing device to
the main structural members of the vehicle—not to
bumpers or associated brackets. State and local laws
applying to vehicles under tow must be observed.
4-Wheel- Drive Vehicles
CAUTION!
To avoid damage to the transfer case while towing,
always use one of the following methods.NOTE:The Transfer Case must be in the neutral posi-
tion, and the transmission must be in Park (Automatic
Transmission), or in gear (Manual Transmission) to tow a
4WD vehicle with one end of the vehicle raised.
The manufacturer recommends towing with all wheels
OFFthe ground. Acceptable methods are to tow vehicle
on a flatbed or with one end of vehicle raised and the
opposite end on a towing dolly.
2–Wheel- Drive Vehicles
Provided that transmission is operable, tow on a flatbed
or with the front wheels raised and the rear wheels on a
dolly.
404 WHAT TO DO IN EMERGENCIES
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MAINTAINING YOUR VEHICLE
CONTENTS
Engine Compartment — 6.7L Diesel Engine....408
Engine Compartment — 5.9L Diesel Engine....409
Onboard Diagnostic System (OBD II).........410
Replacement Parts......................410
Engine Data Plate......................411
Dealer Service.........................411
Service Information.....................411
Maintenance Procedures..................414
▫Engine Oil..........................414▫DriveBelt...........................422
▫Engine Air Cleaner Filter
(5.9L Diesel Engine)...................422
▫Engine Air Cleaner Filter
(6.7L Diesel Engines)...................424
▫Draining Fuel/Water Separator Filter
(5.9L Diesel Engine)...................427
▫Draining Fuel/Water Separator Filter
(6.7L Diesel Engine)...................430
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▫Intervention Regeneration Strategy – EVIC
Message Process Flow (Catalyst Full Message)
(6.7L Diesel Engines Only)...............434
▫Maintenance Free Batteries...............437
▫Air Conditioner Maintenance.............438
▫Power Steering — Fluid Check............439
▫Front Suspension Ball Joints..............440
▫Steering Linkage — Inspection............440
▫Front Prop Shaft Lubrication.............441
▫Front Axle Universal Drive Joints And Pivot
Bearings............................441
▫Body Lubrication.....................441
▫Windshield Wiper Blades................442
▫Windshield Washers...................442▫Exhaust System......................443
▫Cooling System.......................444
▫Fan ...............................450
▫Charge Air Cooler (Inter-Cooler)..........450
▫Hoses And Vacuum/Vapor Harnesses.......451
▫Brake System........................451
▫Clutch Linkage.......................453
▫Clutch Hydraulic System................453
▫Rear Axle And 4X4 Front Driving Axle
Fluid Level..........................454
▫Transfer Case — If Equipped.............455
▫Manual Transmission — If Equipped.......455
▫Automatic Transmission................455
406 MAINTAINING YOUR VEHICLE
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▫Front Wheel Bearings..................458
▫Noise Control System Required Maintenance &
Warranty...........................458
▫Appearance Care And Protection From
Corrosion...........................463
Fuses (Integrated Power Module)...........468
Vehicle Storage........................472
Replacement Light Bulbs.................473
Bulb Replacement......................474
▫Headlight (Halogen)/Front Park And
Turn Lights.........................474
▫Fog Lights..........................477
▫Tail, Stop, Turn And Backup Lights.........478▫Center High-Mounted Stoplight (CHMSL)
WithCargoLight .....................481
▫Cab Top Clearance Lights — If Equipped....482
▫Tailgate ID Lights (Dual Rear Wheels) —
If Equipped.........................484
▫Rear Light Bar ID Marker (Dual Rear Wheel)
— If Equipped.......................485
▫Side Marker Lights (Dual Rear Wheels)......486
Fluid Capacities........................487
Fluids, Lubricants And Genuine Parts........488
▫Engine.............................488
▫Chassis............................491
MAINTAINING YOUR VEHICLE 407
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ENGINE COMPARTMENT — 6.7L DIESEL ENGINE
408 MAINTAINING YOUR VEHICLE