2007 PORSCHE CAYMAN tools

ExerciseExtremeCautionwhen
WorkingonyourVehicle
Danger!
Ignoringthefollowinginstructionsmaycauseseriouspersonalinjuryordeath.
Theenginecompartmentofanymotorvehicleisapotentiallyhazardousarea.Ifyouarenotfullyfamiliarwithproperrepairprocedures,donotattempttheadjustmentsdescribedonthefollowingpages.Thiscautionappliestotheentirevehicle.
Onlyworkonyourvehicleoutdoorsorinawellventilatedarea.
Ensurethattherearenoopenflamesintheareaofyourvehicleatanytimewhenfuelfumesmightbepresent.Beespeciallycautiousofsuchdevicessuchashotwaterheaterswhichigniteaflameintermittently.
Beforeworkingonanypartintheenginecom-partment,turntheengineoffandletitcooldownsufficiently.Hotenginecompartmentcomponentscanburnskinoncontact.
Bealertandcautiousaroundengineatalltimeswhiletheengineisrunning.Ifworkhastobeperformedwiththeenginerunning,alwayssettheparkingbrake,andmakesuretheshiftleverisinneutralortheselectorleverisinpositionPorN.
Inparticular,beverycarefultoensurethatitemsofclothing(ties,shirt,sleevesetc.),jewelry,longhair,handorfingerscannotgetcaughtintheengine-compartmentblower,fan,beltsorothermovingparts.Theradiatorandradiatorfansareinthefrontofthecar.Thefanscanstartorcontinuerunningasafunctionoftemperature,evenwiththeengineswitchedoff.Carryoutworkintheseareasonlywiththeengineoffandexerciseextremecaution.
YourPorscheisequippedwithanelectronicignitionsystem.Whentheignitionison,highvoltageispresentinallwiresconnectedwiththeignitionsystem;therefore,exerciseextremecautionwhenworkingonanypartoftheenginewhiletheignitionisonortheengineisrunning.
Alwaysplacethevehicleonstablesupportsifworkhastobecarriedoutunderthevehicle.Jacksarenotsuitableforthiskindofwork.
Whenworkingunderthecarwithoutsafetystandsbutwiththewheelsontheground,makesurethecarisonlevelground,thewheelsareblocked,andthattheenginecannotbestarted.Removetheignitionkey.
Donotsmokeorallowanopenflamearoundthebatteryorfuel.Keepafireextinguishercloseathand.
Incompleteorimproperservicingmaycauseproblemsintheoperationofthecar.Ifindoubtaboutanyservicing,haveitdonebyyourauthorizedPorschedealer.ImpropermaintenanceduringthewarrantyperiodmayaffectyourPorschewarrantycoverage.
Suppliesoffluids,e.g.engineoil,brakefluidorcoolant,arehazardoustoyourhealth.Keepthesefluidsoutofchildren’sreachanddisposeoftheminaccordancewiththeappropriateregulations.
Somecountriesrequireadditionaltoolsandspecialsparepartstobecarriedinyourvehicle.Pleasemakeenquiriesbeforedrivingabroad.
Powermeasurements
PowermeasurementsondynamometersarenotapprovedbyPorsche.
Workingintheenginecompartment
Havethenecessaryworkintheenginecompart-mentdonebyaqualifiedspecialistworkshop.WerecommendthatyouuseyourauthorizedPorschedealerforcarryingoutthiswork.
202Maintenance,CarCare

OperatingyourPorscheinother
Countries
GovernmentregulationsintheUnitedStatesandCanadarequirethatautomobilesmeetspecificemissionregulationsandsafetystandards.Therefore,carsbuiltfortheU.S.andCanadadifferfromvehiclessoldinothercountries.
IfyouplantotakeyourPorscheoutsidethecontinentallimitsoftheUnitedStatesorCanada,thereisthepossibilitythat
–unleadedfuelmaynotbeavailable;
–unleadedfuelmayhaveaconsiderablyloweroctanerating.Excessiveengineknockandseriousdamagetobothengineandcatalyticconverterscouldresult;
–servicemaybeinadequateduetolackofproperservicefacilities,toolsordiagnosticequipment;
–replacementpartsmaynotbeavailableorverydifficulttoget.
Porschecannotberesponsibleforthemechanicaldamagethatcouldresultbecauseofinadequatefuel,serviceorpartsavailability.
IfyoupurchasedyourPorscheabroadandwanttobringitbackhome,besuretofindoutaboutshippingandforwardingrequirements,aswellascurrentimportandcustomsregulations.
Maintenance,CarCare215

EmissionControlSystem
Intheinterestofcleanair
Pollutionofourenvironmenthasbecomeaproblemthatisofincreasingconcerntoallofus.Weurgeyoutojoinusinoureffortsforcleanerairincontrollingthepollutantsemittedfromtheautomobile.
Porschehasdevelopedanemissioncontrolsystemthatcontrolsorreducesthosepartsoftheemissionthatcanbeharmfultoourenvironment.YourPorscheisequippedwithsuchasystem.
PorschewarrantstheEmissionControlSysteminyournewcarunderthetermsandconditionssetforthintheWarrantyBooklet.
You,astheownerofthevehicle,havetherespon-sibilitytoprovideregularmaintenanceserviceforthevehicleandtokeeparecordofallmaintenanceworkperformed.Tofacilitaterecordkeeping,havetheserviceperformedbyauthorizedPorschedeal-ers.TheyhavePorschetrainedtechniciansandspecialtoolstoprovidefastandefficientservice.
Toassureefcientoperationofthe
EmissionControlSystem
HaveyourvehiclemaintainedproperlyandinaccordancewiththerecommendationsdescribedinyourMaintenanceBooklet.Lackofpropermaintenance,aswellasimproperuseofthevehicle,willimpairthefunctionoftheemissioncontrolsystemandcouldleadtodamage.
Donotalterorremoveanycomponentoftheemissioncontrolsystem.
Donotalterorremoveanydevice,suchasheatshields,switches,ignitionwires,valves,etc.,whicharedesignedtoprotectyourvehicle’semissioncontrolsystem.Inadditiontoseriousenginedamage,thiscanresultinafireifexcessrawfuelreachestheexhaustsystem.
Donotcontinuetooperateyourvehicleifyoudetectenginemisfireorotherunusualoperatingconditions.
Parking
Warning!
Dangerofreresultinginseriouspersonalinjuryordeath.
Donotparkoroperatethevehicleinareaswherethehotexhaustsystemmaycomeincontactwithdrygrass,brush,fuelspillorotherflammablematerial.
Ifyourcarcatchesonfireforanyreason,callthefiredepartment.Donotendangeryourlifebyattemptingtoputoutthefire.
Undercoating
Danger!
Dangerofreresultinginseriouspersonalinjuryordeath.
Donotapplyadditionalundercoatingorrust-proofingonorneartheexhaustmanifold,exhaustpipes,catalyticconvertersorheatshields.Duringdrivingthesubstanceusedforundercoatingcouldoverheatandignite.
220Maintenance,CarCare

Door,lidandwindowseals
Washdirt(e.g.abrasion,dust,roadsalts)fromallsealsregularlyusingwarmsoapywater.Donotuseanychemicalcleaningagentsorsolvents.
Whenthereisafrosthazard,theouterdoorsealsandthefrontandrearlidsealscanbeprotectedagainstfreezingintoplacebyasuitablecareproduct.
Inordertopreventdamagetotheanti-frictioncoating,theinnerdoorsealsmustnotbetreatedwithcareproducts.
Stainlesssteelexhausttailpipes
Stainlesssteelexhausttailpipescandiscolorduetosoiling,strongheat,andcombustionresidues.
Theoriginalpolishcanbeachievedagainusingcommerciallyavailablemetalpolishingpasteormetalpolish.
Headlights,lights,interiorandexterior
plasticparts,adhesivelms
Useonlycleanwaterandalittledishwashingdetergenttocleanlightlenses,plasticheadlightlenses,plasticpartsandsurfaces.Donotcleanwhendry.Useasoftspongeorasoft,lint-freecloth.Gentlywipethesurfacewithoutapplyingtoomuchpressure.ThePorscheinsidewindowcleanerisalsosuitableforcleaningplasticsurfaces.Followthecleaninginstructionsonthecontainer.Neveruseotherchemicalcleanersorsolvents.
Rinsecleanedsurfaceswithclearwater.
Lightalloywheels
Pleaseobservethechapter”WASHING”onpage228.
Warning!
Dangerofaccidentresultinginseriouspersonalinjuryordeathifcleaningagents(e.g.wheelcleaningagents)comeintocontactwiththebrakediscs.Theresultinglmonthebrakediscscanimpairbrakingperformance.
Makesurethatnocleaningagentcomesintocontactwiththebrakediscs.
Ifcleaningagenthascomeintocontactwiththebrakediscs,thoroughlycleanthebrakediscswithastrongjetofwater.
Payingattentiontoanyroadusersbehindyou,drythebrakediscsbyapplyingthebrakesatshortintervals.
Pittingmayoccurifmetallicparticleswhichcausecontactcorrosion(e.g.brassorcopperinbrakedust)areallowedtoremainonthealuminumfortoolong.
Ifpossible,washthewheelswithaspongeorwashbrushabouteverytwoweeks.Inareaswheresaltisspreadonwinterroadsorthereisalotofairborneindustrialdust,itisbesttocleanthewheelsweekly.ThePorscheLightAlloyWheelCleaner(ph-value9.5)canbeusedforthispurpose.Iftheph-valueofthedetergentisincorrect,theprotectivecoatingonthewheelswillbedestroyed.
Polisheswhichdissolveoxides,suchasthosefrequentlyusedforothermetals,orabrasivetoolsoragentsareunsuitablebecausetheybreakdowntheoxidelmoftheprotectivecoatingandwillcausediscolorationofthewheel.
Everythreemonths,aftercleaning,coatthewheelswithacarwaxornon-corrosivegrease(vaseline).Usingacleancloththoroughlyrubthegreaseintothesurface.
232Maintenance,CarCare

ExerciseExtremeCautionwhen
WorkingonyourVehicle
Danger!
Ignoringthefollowinginstructionsmaycauseseriouspersonalinjuryordeath.
Theenginecompartmentofanymotorvehicleisapotentiallyhazardousarea.Ifyouarenotfullyfamiliarwithproperrepairprocedures,donotattempttheadjustmentsdescribedonthefollowingpages.Thiscautionappliestotheentirevehicle.
Onlyworkonyourvehicleoutdoorsorinawellventilatedarea.
Ensurethattherearenoopenflamesintheareaofyourvehicleatanytimewhenfuelfumesmightbepresent.Beespeciallycautiousofsuchdevicessuchashotwaterheaterswhichigniteaflameintermittently.
Beforeworkingonanypartintheenginecom-partment,turntheengineoffandletitcooldownsufficiently.Hotenginecompartmentcomponentscanburnskinoncontact.
Bealertandcautiousaroundengineatalltimeswhiletheengineisrunning.Ifworkhastobeperformedwiththeenginerunning,alwayssettheparkingbrake,andmakesuretheshiftleverisinneutralortheselectorleverisinpositionPorN.
Inparticular,beverycarefultoensurethatitemsofclothing(ties,shirt,sleevesetc.),jewelry,longhair,handorfingerscannotgetcaughtintheengine-compartmentblower,fan,beltsorothermovingparts.Theradiatorandradiatorfansareinthefrontofthecar.Thefanscanstartorcontinuerunningasafunctionoftemperature,evenwiththeengineswitchedoff.Carryoutworkintheseareasonlywiththeengineoffandexerciseextremecaution.
YourPorscheisequippedwithanelectronicignitionsystem.Whentheignitionison,highvoltageispresentinallwiresconnectedwiththeignitionsystem;therefore,exerciseextremecautionwhenworkingonanypartoftheenginewhiletheignitionisonortheengineisrunning.
Alwayssupportyourcarwithsafetystandsifitisnecessarytoworkunderthecar.Jacksarenotsuitableforthiskindofwork.
Whenworkingunderthecarwithoutsafetystandsbutwiththewheelsontheground,makesurethecarisonlevelground,thewheelsareblocked,andthattheenginecannotbestarted.Removetheignitionkey.
Donotsmokeorallowanopenflamearoundthebatteryorfuel.Keepafireextinguishercloseathand.
Incompleteorimproperservicingmaycauseproblemsintheoperationofthecar.Ifindoubtaboutanyservicing,haveitdonebyyourauthorizedPorschedealer.ImpropermaintenanceduringthewarrantyperiodmayaffectyourPorschewarrantycover-age.
Suppliesoffluids,e.g.engineoil,brakefluidorcoolant,arehazardoustoyourhealth.Keepthesefluidsoutofchildren’sreachanddisposeoftheminaccordancewiththeappropriateregulations.
Somecountriesrequireadditionaltoolsandspecialsparepartstobecarriedinyourvehicle.Pleasemakeenquiriesbeforedrivingabroad.
Workingintheenginecompartment
Havethenecessaryworkintheenginecompart-mentdonebyaqualifiedspecialistworkshop.WerecommendthatyouuseyourauthorizedPorschedealerforcarryingoutthiswork.
236PracticalTips,EmergencyService

LoadingInformation
Denitions
TheCurbweight-actualweightofyourvehicle-vehicleweightincludingstandardandoptionalequipment,fluidsandemergencytools.Thisweightdoesnotincludepassengersandcargo.
TheGrossVehicleWeightissumofthecurbweightandtheweightofpassengersandcargocombined.
TheGrossVehicleWeightRatingisthemaxi-mumtotalweightofvehicle,passengers,luggageandoptionalequipment.
TheGrossAxleWeightRatingisthemaximumloadlimitforthefrontortherearaxle.Thisinformationislocatedonthesafetycompliancestickerlocatedinthedriver’ssidedoorjamb.
Fordeterminingthecompatibilityofthetireandvehicleloadcapabilities:
Pleaseobservethechapter”TIRES,RIMS,TRACKS”onpage298.
Theloadcapacitycoefficient(e.g.“101”)isaminimumrequirement.
TheGrossCombinedWeightRatingisthemaxi-mumtotalweightratingofvehicle,passengersandcargo.
TheVehicleCapacityWeight-LoadLimit-isthemaximumtotalweightlimitspecifiedoftheload(passengersandcargo)forthevehicle.Thisisthe
maximumweightofpassengersandcargothatcanbeloadedintothevehicle.Thisinformationcanbefoundonthetirepressureplate.
Themaximumloadedvehicleweightisthesumofcurbweight,accessoryweight,vehiclecapacityweightandproductionoptionsweight.
Theloadratingisthemaximumloadthatatireisratedtocarryforagiveninflationpressure.
Themaximumloadratingistheloadratingforatireatthemaximumpermissbleinflationpressure.
Thecargocapacityisthepermissibleweightofcargo,thesubtractedweightofpassengersfromtheloadlimit.
Neverexceedthepermissiblelimits.
Danger!
Riskoflossofcontrol,damagetovehicleandseriouspersonalinjuryordeath.
Neverexceedthespecifiedaxleloads.Overloadingcanshortentheservicelifeofthetiresandcar,aswellasleadtodangerousvehiclereactionsandlongbrakingdistances.Damageduetooverloadingisnotcoveredbythevehiclewarranty.
Examplefordeterminingthecombinedweightofoccupantsandcargo
VehicleLoadCapacity
Thecombinedweightofoccupantsandcargoshouldneverexceedtheweightshownonthetireplateinthevehicle.
Pleaseobservethechapter”TIREPRESSUREPLATE”onpage240.
Neverexceedthenumberofpassengersshownonthetirepressureplateinthevehicle.
248PracticalTips,EmergencyService

Changingawheel
Danger!
Riskofseriouspersonalinjuryordeath.Thecarmayslipoffthejack.
Makesurethatnooneisinthevehiclewhenjackingupandchangingawheel.
Alwaysplacethecaronstablesupportsifworkhastobecarriedoutunderthecar.
Warning!
RiskofdamagetothebrakediscsofthePorscheCeramicCompositeBrake(PCCB).
Alwaysscrewinbothassemblyaidswhenchangingawheel.
Note
Thetoolsrequiredforchangingawheel(e.g.jack,wheelboltwrench,assemblyaids)arenotsuppliedwiththecar.TheyareavailableatyourauthorizedPorschedealer.
1.Fullyapplythehandbrake,engage1stgearorselectpositionPandwithdrawtheignitionkey.
2.Securethecaragainstrollingaway,e.g.bymeansofwedgesunderthewheelsontheoppositeside.Thisisparticularlyimportantonslopes.
ScrewinassemblyaidforvehicleswithoutPorscheCeramicCompositeBrake
3.Slightlyslackenthewheelboltsofthewheeltobechanged.
4.Raisethecaruntilthewheelliftsofftheground.
Pleaseobservethechapter”LIFTINGTHEVEHICLE”onpage252.
ScrewintwoassemblyaidsforvehicleswithPorscheCeramicCompositeBrake
Noteonoperation
Toremoveormountthespacers:
Pleaseobservethechapter”SPACERS”onpage257.
5.Remove1or2wheelbolts(seerespectiveillustration).Screwinassemblyaidsinsteadofthewheelbolts.Removetheremainingwheelbolts.
6.Takethewheeloffandputanewwheelon.
PracticalTips,EmergencyService255

Battery
Danger!
Riskofshortcircuitandre,resultinginseriouspersonalinjuryordeath.
Observeallwarningnotesonthebattery.
Disconnectthebatteryduringallworkontheelectricalsystem.
Donotlaytoolsorothermetalobjectsonthebatteryastheycouldcauseashortcircuitacrossthebatteryterminal.
Danger!
Hydrogengasgeneratedbythebatterycouldcauseanexplosion,resultinginseriouspersonalinjuryordeath.
Donotexposethebatterytoanopenflame,electricalsparkoralitcigarette.
Donotwipebatterywithadrycloth.
Danger!
Riskofseriouspersonalinjuryordeathanddamagetothefabric,metalorpaint.
Weareyeprotection.
Donotallowbatteryacidtocomeincontactwithyourskin,eyes,fabricorpaintedsurfac-es.
Ifyougetelectrolyte,whichisanacid,inyoureyesoronyourskin,immediatelyrinsewithcoldwaterforseveralminutesandcalladoctor.
Spilledelectrolytemustberinsedoffatoncewithasolutionofbakingsodaandwatertoneutralizetheacid.
Warning!
Batteryposts,terminalsandrelatedacces-soriescontainleadandleadcompounds,chemicalsknowntotheStateofCaliforniatocausecancerandreproductiveharm.
Alwaysprotectyourskinbywashingthorough-lywithsoapandwater.
Danger!
Riskofexplosionasaresultofstaticcharge,resultinginseriouspersonalinjuryordeath.
Donotwipethebatterywithadrycloth.
Eliminatepotentialelectrostaticchargebytouchingthevehiclebeforetouchingthebattery.
262PracticalTips,EmergencyService