Page 5629 of 5883
TRANSAXLE ASSEMBLY
TM-683
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DISASSEMBLY AND ASSEMBLY
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381645
CASE AND HOUSING
1. Filler plug 2. Gasket 3. Transaxle case
4. Bushing 5. Shift finger 6. Snap ring
7. Oil gutter 8. Oil channel 9. Position switch
10. Shifter lever oil seal 11. Shifter lever 12. Retaining pin
13. Bracket 14. Differential side oil seal 15. Selector lever oil seal
16. Selector lever 17. Magnet 18. Drain plug
19. Input shaft oil seal 20. Clutch housing 21. Two way connector
22. Plug (if equipped) 23. Pinion shaft (if equipped) 24. Pinion gear (if equipped)
: Apply Genuine Liquid Gasket, Three Bond 1215 or an equivalent.
JPDIC0071GB
Page 5634 of 5883
TM-688
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
Disassembly
INFOID:0000000001381646
1. Drain the oil from the transaxle. Refer to TM-672, "Draining".
2. Remove filler plug and gasket from transaxle case.
3. Remove shift lever retaining pin (1) and shifter lever using suit-
able tool.
4. Remove bracket (2) and position switch (3) from transaxle case.
1. Side gear 2. Pinion mate gear 3. Thrust washer
4. Pinion mate shaft 5. shim 6. Differential side bearing outer race
(transaxle case side)
7. Differential side bearing inner race
(transaxle case side)8. Final gear 9. Differential case
10. Speedometer drive gear 11. Lock ring 12. Differential side bearing inner race
(clutch housing side)
13. Differential side bearing outer race
(clutch housing side)
: Replace the parts as a set.
SFIA3296E
PCIB1693E
Page 5637 of 5883
TRANSAXLE ASSEMBLY
TM-691
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18. Remove differential side oil seals (1) from clutch housing and
transaxle case using suitable tool.
CAUTION:
Do not damage clutch housing and transaxle case.
19. Remove differential side bearing outer race (1) from clutch hous-
ing using a brass bar.
CAUTION:
Do not damage clutch housing.
20. Remove differential side bearing outer race (1) and shim (2)
from transaxle case using a brass bar as shown.
CAUTION:
Do not damage transaxle case.
21. Remove retaining pin from selector lever (1) using suitable tool.
22. Remove selector lever.
23. Remove shift finger (1) from transaxle case.
PCIB1704E
PCIB1716E
PCIB1705E
JPDIC0106ZZ
PCIB1712E
Page 5642 of 5883
TM-696
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
9. Install oil gutter (1) onto transaxle case.
10. Install shifter lever oil seal (1) into transaxle case using suitable
tool (A).
11. Install selector lever oil seal and bushings into transaxle case
using suitable tool.
12. Install shift finger (1) into transaxle case.
13. Install selector lever (1) and then install retaining pin.
CAUTION:
Do not reuse retaining pin.
14. Install shim and differential side bearing outer race (transaxle
case side) into transaxle case using Tool (A).
CAUTION:
Replace differential side bearing inner race and differential
side bearing outer race as a set.
PCIB1730E
JPDIC0102ZZ
PCIB1712E
BCIA0047E
Tool number : ST33400001 ( — )
PCIB1726E
Page 5643 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TRANSAXLE ASSEMBLY
TM-697
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15. Install differential side bearing outer race (clutch housing side)
into clutch housing using To NISSAN TIIDA 2007 Service Repair Manual TRANSAXLE ASSEMBLY
TM-697
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15. Install differential side bearing outer race (clutch housing side)
into clutch housing using To](/manual-img/5/57395/w960_57395-5642.png)
TRANSAXLE ASSEMBLY
TM-697
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15. Install differential side bearing outer race (clutch housing side)
into clutch housing using Tool (A).
CAUTION:
Replace differential side bearing inner race and differential
side bearing outer race as a set.
16. Install differential side oil seals (1) into clutch housing and tran-
saxle case using Tool (A).
17. Install magnet onto clutch housing.
18. Install final drive assembly into clutch housing.
19. Install input shaft assembly (1), mainshaft assembly (2) and 1st-
2nd fork rod (3) into clutch housing.
20. Install spring washer located under the reverse idler shaft.
21. Install reverse gear assembly (1) according to the following.
a. Lift up the input shaft assembly (2) and mainshaft assembly (3).
b. Install reverse gear assembly and reverse fork rod (4) to clutch
housing.
22. Install 3rd-4th shift fork and 5th-6th shift fork to 3rd-4th and 5th-
6th fork rod.Tool number : KV38100200 ( — )
PCIB1722E
Tool number : KV38100300 ( — )
B : Transaxle case side
C : Clutch housing side
Dimension “L1” : 1.2 - 1.8 mm (0.047 - 0.071 in)
Dimension “L
2” : 2.7 - 3.3 mm (0.106 - 0.130 in)
JPDIC0120ZZ
PCIB1702E
PCIB1701E
Page 5657 of 5883
FINAL DRIVE
TM-711
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FINAL DRIVE
Exploded ViewINFOID:0000000001381659
Refer to TM-635, "Exploded View".
DisassemblyINFOID:0000000001381660
1. Remove differential side bearing inner race (clutch housing side)
(1) using the drift (A) [SST: ST33061000] and a puller.
2. Remove speedometer drive gear.
3. Remove final gear mounting bolts (1), and then separate the
final gear (2) from differential case.
4. Remove differential side bearing inner race (transaxle case
side) (1) using the drift (A) [Commercial service tool] and a suit-
able puller.
5. Remove lock ring (1) from differential case.
6. Remove pinion mate shaft, pinion mate gears, side gears and
thrust washer from differential case.
AssemblyINFOID:0000000001381661
1. Install pinion mate shaft, pinion mate gears, side gears and thrust washer into differential case.
PCIB1767E
PCIB1766E
JPDIC0114ZZ
PCIB1764E
Page 5658 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-712
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
FINAL DRIVE
2. Install lock ring (1) onto differential case.
CAUTION:
Make sure that lock ring is securely installed in the groove.
3. Install final g NISSAN TIIDA 2007 Service Repair Manual TM-712
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
FINAL DRIVE
2. Install lock ring (1) onto differential case.
CAUTION:
Make sure that lock ring is securely installed in the groove.
3. Install final g](/manual-img/5/57395/w960_57395-5657.png)
TM-712
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
FINAL DRIVE
2. Install lock ring (1) onto differential case.
CAUTION:
Make sure that lock ring is securely installed in the groove.
3. Install final gear into differential case, and tighten final gear
mounting bolts to the specified torque.
4. Install speedometer drive gear onto differential case.
5. Press-fit the differential side bearing inner race (clutch housing
side) onto the differential case using the drift (A) [Commercial
service tool] and press.
CAUTION:
Replace differential side bearing inner race and differential
side bearing outer race as a set.
6. Press-fit the differential side bearing inner race (transaxle case
side) onto the differential case using the drift (A) [Commercial
service tool] and press.
CAUTION:
Replace differential side bearing inner race and differential
side bearing outer race as a set.
InspectionINFOID:0000000001381662
GEAR, WASHER, SHAFT AND CASE
Check side gears, thrust washer, pinion mate shaft, pinion mate
gears, lock ring and differential case. If necessary, replace with a
new one.
BEARING
PCIB1764E
JPDIC0115ZZ
JPDIC0116ZZ
PCIB0977J