2007 NISSAN TIIDA brake

BR-36
< DISASSEMBLY AND ASSEMBLY >
FRONT DISC BRAKE
2. Using a dial indicator, check runout.
CAUTION:
Make sure that wheel bearing axial end play is within the
specifications before measuring runout. Refer to FA X - 5 ,
"On-Vehicle Inspection and Service" .
3. If runout is outside the limit, find the minimum runout point by
shifting the mounting positions of disc rotor and wheel hub by
one hole.
Thickness Inspection
1. Using a micrometer, check thickness of disc rotor. If thickness is
outside the standard, replace disc rotor.
2. If runout is still out of the specification, grind rotor with on-car
brake lathe (″MAD, DL-8700″, ″AMMCO 700 and 705″ or equiv-
alent) until runout becomes within the specified limit.Runout limit : 0.04 mm (0.0016 in) or less
[Measured at 10.0 mm (0.394 in) inside
the disc edge]
SBR019B
Standard thickness : 24.0 mm (0.945 in)
Repair limit thickness : 22.0 mm (0.866 in)
Maximum uneven wear
(measured at 8 positions): 0.02 mm (0.0008 in)
or less
SBR020B

REAR DISC BRAKE
BR-37
< DISASSEMBLY AND ASSEMBLY >
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REAR DISC BRAKE
Disassembly and AssemblyINFOID:0000000001724669
DISASSEMBLY
1. Remove the sliding pin bolt, and then remove the pad, shim, shim cover, and pad retainer from the torque
member and cylinder.
2. Remove sliding pin boot from torque member.
3. Remove the retaining ring from the cylinder body using a screw-
driver or suitable tool, as shown.
4. Place a wooden block as shown, and blow air from connecting
bolt mounting hole to remove pistons and piston boots.
WARNING:
Do not place your finger in front of piston.
5. Remove piston seals from cylinder body using a screwdriver or
suitable tool, as shown.
CAUTION:
Be careful not to damage cylinder inner wall.
CALIPER INSPECTION
Cylinder Body
CAUTION:
 Use new brake fluid to clean. Never use mineral oils such as gasoline or kerosene.
 Check inner wall of cylinder for corrosion, wear, and damage. If any non-standard condition is
detected, replace cylinder body.
 Minor flaws caused by corrosion or a foreign material can be removed by polishing the surface with
a fine sandpaper. Replace the cylinder body, if necessary.
Torque Member
Check for wear, cracks, and damage. If damage or deformation is present, replace the affected part.
Piston
CAUTION:
SBR028A
BRD0041D
PFIA0269E

BR-38
< DISASSEMBLY AND ASSEMBLY >
REAR DISC BRAKE
Since the piston surface is plated, do not repair using sandpaper.
Check piston surface for corrosion, wear, and damage. If any non-standard condition is detected, replace
applicable part.
Sliding Pin Bolts and Sliding Pin Boots
Check that there is no wear, damage, or cracks in the sliding pin bolts and sliding pin boots, and if there are,
replace them.
ASSEMBLY
CAUTION:
Do not use Nissan Rubber Grease (KRE00 00010 or KRE00 00010 01) when assembling.
1. Apply a rubber grease to the piston seal and attach to cylinder
body.
CAUTION:
Do not reuse the piston seals.
2. Apply brake fluid or rubber grease to the piston boot, place it on
the piston, and firmly insert the piston boot cylinder-side lip into
the cylinder body groove.
CAUTION:
Do not reuse the piston boot.
3. Apply a brake fluid to the piston, insert into the cylinder body by
hand and firmly attach the piston boot piston-side lip into the pis-
ton boot.
CAUTION:
Press the piston evenly and vary the pressing point to pre-
vent cylinder inner wall from being rubbed.
4. Fix piston boot with retaining ring.
CAUTION:
 Make sure the boot is firmly in the cylinder body groove.
 Do not reuse the retaining ring.
SFIA0156E
SFIA0157E
PFIA0272E
SFIA0158E

REAR DISC BRAKE
BR-39
< DISASSEMBLY AND ASSEMBLY >
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5. Attach the sliding pin bolt and sliding pin boot to the torque member.
6. Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease to the rear of the pad and to both sides
of the shim, and attach the inner shim and shim cover to the inner pad, and the outer shim and outer shim
cover to the outer pad.
7. Attach the pad retainer and pad to the torque member.
CAUTION:
When attaching the pad retainer, attach it firmly so that it
does not float up higher than the torque member, as shown
in the figure.
8. After assembling shims and shim covers to pad, install it to the
torque member.
9. Install cylinder body. Tighten sliding pin bolts to the specified
torque.
DISC ROTOR INSPECTION
Visual Inspection
Check surface of the disc rotor for uneven wear, cracks, and serious damage. If any non-standard condition is
detected, replace applicable part.
Runout Inspection
1. Using wheel nuts, fix disc rotor to the wheel hub in two or more positions.
2. Inspect runout using a dial gauge.
CAUTION:
Before measuring, make sure the axle endplay is 0 mm (0
in).
3. If runout is outside the limit, find the minimum runout point by
shifting mounting positions of the disc rotor and wheel hub by
one hole.
Thickness Inspection
Using a micrometer, check thickness of the disc rotor. If thickness is
not within specification, replace disc rotor.
PFIA0273E
Measurement position : At a point 10 mm (0.39 in)
from outer edge of the disc.
Runout limit (with it at-
tached to the vehicle): 0.07 mm (0.0028 in) or less
BRA0013D
Standard thickness : 9.0 mm (0.350 in)
Minimum thickness : 8.0 mm (0.310 in)
Maximum uneven wear
(measured at 8 positions): 0.015 mm (0.0006 in) or
less
SBR020B

BR-40
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001716911
Brake PedalINFOID:0000000001716912
Unit: mm (in)
Check ValveINFOID:0000000001716913
Brake BoosterINFOID:0000000001716914
Vacuum type
Front Disc BrakeINFOID:0000000001716915
Unit: mm (in)
Front brake Brake model CLZ25VA
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness125.6 mm × 46.0 mm × 9.5 mm
(4.945 in × 1.811 in × 0.374 in)
Rotor outer diameter × thickness 280 mm × 24.0 mm (11.02 in × 0.945 in)
Rear brake Brake model —
Cylinder bore diameter 34.93 mm (1.375 in)
Pad thickness 8.5 mm (0.335 in)
Rotor outer diameter × thickness292 mm × 9.0 mm
(11.50 in × 0.354 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid Refer to MA-19
.
Brake pedal free height (from dash panel top surface)A/T model 172.4 - 182.4 (6.79 - 7.18)
M/T models 162.3 - 172.3 (6.39 - 6.78)
Brake pedal depressed height
[under a force of 490 N (50 kg-f, 110 lb-f) with the engine running]A/T model 98 (3.86) or more
M/T models 90 (3.54) or more
Clearance between brake pedal lever and the threaded end of stop lamp switch 0.74 - 1.96 (0.0291 - 0.0772)
Pedal play3 - 11 (0.12 - 0.43)
Vacuum leakage
[at vacuum of – 66.7 kPa (– 500 mmHg, – 19.69 inHg]Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds
Vacuum leakage
[at vacuum of – 66.7 kPa (– 500 mmHg, –19.69 inHg)]Within 3.3 kPa (25 mmHg, 0.98 inHg) of vacuum for 15 seconds
Input rod installation standard dimension 154 - 161 mm (6.06 - 6.34 in)
Brake modelCLZ25VA
Brake padStandard thickness (new) 9.5 (0.374)
Repair limit thickness 2.0 (0.079)

SERVICE DATA AND SPECIFICATIONS (SDS)
BR-41
< SERVICE DATA AND SPECIFICATIONS (SDS)
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Rear Disc BrakeINFOID:0000000001716916
Unit: mm (in)
Disc rotorStandard thickness (new) 24.0 (0.945)
Repair limit thickness 22.0 (0.866)
Runout limit 0.04 (0.0016)
Maximum uneven wear (mea-
sured at 8 positions)0.02 mm (0.0008 in) or less
Brake model—
Brake padStandard thickness (new) 8.5 (0.335)
Repair limit thickness 2.0 (0.079)
DrumStandard thickness (new) 9.0 (0.354)
Repair limit inner diameter 8.0 (0.315)
Runout limit 0.07 (0.0028)
Maximum uneven wear (mea-
sured at 8 points)0.015 (0.00006)

BRC-1
BRAKES
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SECTION BRC
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CONTENTS
BRAKE CONTROL SYSTEM
ABS
BASIC INSPECTION ....................................
6
DIAGNOSIS AND REPAIR WORKFLOW ..........6
Work Flow .................................................................6
Diagnostic Work Sheet ..............................................9
INSPECTION AND ADJUSTMENT ....................10
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ........................................................
10
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ................................
10
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .....
10
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION ................................................
10
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Description ........................
10
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Special Repair Require-
ment ........................................................................
10
CALIBRATION OF DECEL G SENSOR ...................11
CALIBRATION OF DECEL G SENSOR : Descrip-
tion ..........................................................................
11
CALIBRATION OF DECEL G SENSOR : Special
Repair Requirement ................................................
12
FUNCTION DIAGNOSIS ..............................13
VDC ....................................................................13
System Diagram ......................................................13
System Description .................................................13
Component Parts Location ......................................14
Component Description ...........................................15
TCS .....................................................................16
System Diagram ......................................................16
System Description .................................................16
Component Parts Location ......................................17
Component Description ...........................................18
ABS ...................................................................19
System Diagram ......................................................19
System Description ..................................................19
Component Parts Location ......................................20
Component Description ...........................................21
EBD ...................................................................22
System Diagram ......................................................22
System Description ..................................................22
Component Parts Location ......................................23
Component Description ...........................................24
DIAGNOSIS SYSTEM [ABS ACTUATOR
AND ELECTRIC UNIT (CONTROL UNIT)] .......
25
CONSULT-III Function (ABS) ..................................25
COMPONENT DIAGNOSIS .........................30
C1101, C1102, C1103, C1104 WHEEL SEN-
SOR-1 ................................................................
30
Description ...............................................................30
DTC Logic ................................................................30
Diagnosis Procedure ...............................................30
Component Inspection .............................................32
Special Repair Requirement ....................................32
C1105, C1106, C1107, C1108 WHEEL SEN-
SOR-2 ................................................................
33
Description ...............................................................33
DTC Logic ................................................................33
Diagnosis Procedure ...............................................33
Component Inspection .............................................35
Special Repair Requirement ....................................35
C1109 POWER AND GROUND SYSTEM ........36
Description ...............................................................36
DTC Logic ................................................................36
Diagnosis Procedure ...............................................36
Special Repair Requirement ....................................37

BRC-2
C1110, C1170 ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT) ...........................
38
DTC Logic ...............................................................38
Diagnosis Procedure ..............................................38
Special Repair Requirement ...................................38
C1111 ABS MOTOR, MOTOR RELAY SYS-
TEM ....................................................................
39
Description ..............................................................39
DTC Logic ...............................................................39
Diagnosis Procedure ..............................................39
Component Inspection ............................................40
Special Repair Requirement ...................................40
C1115 WHEEL SENSOR ...................................41
Description ..............................................................41
DTC Logic ...............................................................41
Diagnosis Procedure ..............................................41
Component Inspection ............................................42
Special Repair Requirement ...................................43
C1116 STOP LAMP SWITCH ............................44
Description ..............................................................44
DTC Logic ...............................................................44
Diagnosis Procedure ..............................................44
Special Repair Requirement ...................................45
C1120, C1122, C1124, C1126 IN ABS SOL .....46
Description ..............................................................46
DTC Logic ...............................................................46
Diagnosis Procedure ..............................................46
Component Inspection ............................................47
Special Repair Requirement ...................................48
C1121, C1123, C1125, C1127 OUT ABS SOL ...49
Description ..............................................................49
DTC Logic ...............................................................49
Diagnosis Procedure ..............................................49
Component Inspection ............................................50
Special Repair Requirement ...................................51
C1130, C1131, C1132, C1133, C1136 EN-
GINE SIGNAL ....................................................
52
Description ..............................................................52
DTC Logic ...............................................................52
Diagnosis Procedure ..............................................52
Special Repair Requirement ...................................52
C1140 ACTUATOR RLY ...................................54
Description ..............................................................54
DTC Logic ...............................................................54
Diagnosis Procedure ..............................................54
Component Inspection ............................................55
Special Repair Requirement ...................................55
C1155 BRAKE FLUID LEVEL SWITCH ............56
Description ..............................................................56
DTC Logic ...............................................................56
Diagnosis Procedure ..............................................56
Component Inspection ............................................57
Special Repair Requirement ...................................57
U1000 CAN COMM CIRCUIT ............................59
Description ..............................................................59
DTC Logic ...............................................................59
Diagnosis Procedure ...............................................59
Special Repair Requirement ...................................59
ABS WARNING LAMP ......................................60
Description ..............................................................60
Component Function Check ...................................60
Diagnosis Procedure ...............................................60
BRAKE WARNING LAMP .................................61
Description ..............................................................61
Component Function Check ...................................61
Diagnosis Procedure ...............................................61
ECU DIAGNOSIS .......................................62
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) ..............................................
62
Reference Value .....................................................62
Wiring Diagram - LHD .............................................67
Wiring Diagram - RHD ............................................69
Fail-Safe ..................................................................70
DTC No. Index ........................................................71
SYMPTOM DIAGNOSIS ............................73
ABS ....................................................................73
Symptom Table .......................................................73
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY .....................................................
74
Diagnosis Procedure ...............................................74
UNEXPECTED PEDAL REACTION ..................75
Diagnosis Procedure ...............................................75
THE BRAKING DISTANCE IS LONG ...............76
Diagnosis Procedure ...............................................76
ABS FUNCTION DOES NOT OPERATE ..........77
Diagnosis Procedure ...............................................77
PEDAL VIBRATION OR ABS OPERATION
SOUND OCCURS ..............................................
78
Diagnosis Procedure ...............................................78
NORMAL OPERATING CONDITION ................79
Description ..............................................................79
PRECAUTION ............................................80
PRECAUTIONS .................................................80
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
80
Precaution for Brake System ..................................80
Precaution for Brake Control ...................................80
Precaution for Harness Repair ................................81