BRC-104
< FUNCTION DIAGNOSIS >[ESP/TCS/ABS]
EBD
Component Description
INFOID:0000000001731080
1. Front wheel sensor
LH E18
RH E1172. ABS actuator and electric unit (con-
trol unit) E1253. Combination meter M24
4. Rear wheel sensor
LH C11
RH C105. Yaw rate/side/decel G sensor M108 6. Steering angle sensor M17 (view
with steering wheel removed)
7. VDC OFF switch M257 8. Active booster E49 9. Delta stroke sensor E114
10. Brake fluid level switch E21 11. Front pressure sensor E31 12. Rear pressure sensor E32
Component parts Reference
ABS actuator and electric unit (control unit)Pump
BRC-39, "
Description"Motor
Actuator relayBRC-54, "
Description"
Solenoid valveBRC-46, "Description"
Wheel sensorBRC-30, "Description"
ABS warning lampBRC-60, "Description"
Brake warning lampBRC-61, "Description"
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
BRC-105
< FUNCTION DIAGNOSIS >[ESP/TCS/ABS]
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DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
CONSULT-III Function (ABS)INFOID:0000000001731081
FUNCTION
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
SELF-DIAG RESULTS MODE
Operation Procedure
1. Before performing the self-diagnosis, start engine and drive vehicle at 30 km/h (19 MPH) or more for
approximately 1 minute.
How to Erase Self-diagnosis Results
1. After erasing DTC memory, start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately
1 minute as the final inspection, and make sure that the ABS warning lamp, VDC OFF indicator lamp,
SLIP indicator lamp and brake warning lamp turn OFF.
CAUTION:
If memory cannot be erased, perform applicable diagnosis.
NOTE:
When the wheel sensor malfunctions, after inspecting the wheel sensor system, the ABS warning lamp,
VDC OFF indicator lamp, SLIP indicator lamp and brake warning lamp will not turn OFF even when the
system is normal unless the vehicle is driving at approximately 30 km/h (19 MPH) or more for approxi-
mately 1 minute.
Brake warning lamp will turn ON in case of parking brake operation (when switch is ON) or of brake fluid
level switch operation (when brake fluid is insufficient).
VDC OFF switch should not stay “ON” position.
Display Item List
Refer to BRC-71, "DTC No. Index".
DATA MONITOR MODE
Display Item List
Diagnostic test mode Function
Work supportThis mode enables a technician to adjust some devices faster and more accurately by following
the indications on CONSULT-III.
Self-diagnostic results Self-diagnostic results can be read and erased quickly.
Data monitor Input/Output data in the ABS actuator and electric unit (control unit) can be read.
Active testDiagnostic test mode is which CONSULT-III drives some actuators apart from the ABS actuator
and electric unit (control unit) and also shifts some parameters in a specified range.
ECU part number ABS actuator and electric unit (control unit) part number can be read.
CAN diagnostic support monitor The results of transmit/receive diagnosis of CAN communication can be read.
Item
(Unit)Data monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
GEAR×××Gear position judged by PNP switch
signal is displayed.
FR RH SENSOR
(km/h, MPH)×××Wheel speed calculated by front RH
wheel sensor signal is displayed.
FR LH SENSOR
(km/h, MPH)×××Wheel speed calculated by front LH
wheel sensor signal is displayed.
RR RH SENSOR
(km/h, MPH)×××Wheel speed calculated by rear RH
wheel sensor signal is displayed.
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
BRC-107
< FUNCTION DIAGNOSIS >[ESP/TCS/ABS]
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CV1
(ON/OFF)––×Front side switch-over solenoid
valve (cut valve) (ON/OFF) status is
displayed.
CV2
(ON/OFF)––×Rear side switch-over solenoid
valve (cut-valve) (ON/OFF) status is
displayed.
SV1
(ON/OFF)––×Front side switch-over solenoid
valve (suction valve) (ON/OFF) sta-
tus is displayed.
SV2
(ON/OFF)––×Rear side switch-over solenoid
valve (suction valve) (ON/OFF) sta-
tus is displayed.
VDC FAIL SIG
(ON/OFF)––×VDC fail signal (ON/OFF) status is
displayed.
TCS FAIL SIG
(ON/OFF)––×TCS fail signal (ON/OFF) status is
displayed.
ABS FAIL SIG
(ON/OFF)––×ABS fail signal (ON/OFF) status is
displayed.
EBD FAIL SIG
(ON/OFF)––×EBD fail signal (ON/OFF) status is
displayed.
FLUID LEV SW
(ON/OFF)×–×Brake fluid level switch (ON/OFF)
status is displayed.
EBD SIGNAL
(ON/OFF)––×EBD operation (ON/OFF) status is
displayed.
ABS SIGNAL
(ON/OFF)––×ABS operation (ON/OFF) status is
displayed.
TCS SIGNAL
(ON/OFF)––×TCS operation (ON/OFF) status is
displayed.
VDC SIGNAL
(ON/OFF)––×VDC operation (ON/OFF) status is
displayed.
EBD WARN LAMP – –×Brake warning lamp (ON/OFF) sta-
tus is displayed.
SLCT LVR POSI×××Shift position judged by PNP switch
signal.
R POSI SIG – –×Shift position judged by PNP switch
signal.
2WD/4WD – –×It recognizes on software whether it
is 2WD and whether it is in 4WD
state.
BST OPER SIG – –×
Active booster operation (ON/OFF)
status is displayed.
PRESS SENSOR×–×Brake pressure detected by pres-
sure sensor is displayed.
CRANKING SIG – –×The input state of the key SW
START position signal is displayed.
PRESS SEN 2 – –×Brake pressure detected by pres-
sure sensor is displayed.
DELTA S SEN – –×The amount of stroke sensor move-
ments in the active booster detected
by DELTA S SEN is displayed. Item
(Unit)Data monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
BRC-109
< FUNCTION DIAGNOSIS >[ESP/TCS/ABS]
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*: ON for 1 to 2 seconds after the touch, and then OFF
ABS MOTOR Touch “ON” and “OFF” on screen. Make sure motor relay and actuator relay operates as shown in table
below.
BOOSTER DRIVE
Touch “UP” and “DOWN” on the screen. Check that booster drive operates as shown in table below.
CAUTION:
Perform active test subject to the conditions below.
Do not operate brake pedal during active test.
Make sure the engine revolution is over 500 rpm.
Make sure the vehicle is not moving.
RR RH SOL
RR RH ABS SOLE-
NOID (ACT)RR RH IN SOL OFF ON ON OFF OFF OFF
RR RH OUT SOL OFF OFF ON* OFF OFF OFF
RR LH SOL
RR LH ABS SOLE-
NOID (ACT)RR LH IN SOL OFF ON ON OFF OFF OFF
RR LH OUT SOL OFF OFF ON* OFF OFF OFF
REAR SOLRR RH IN SOL OFF ON ON OFF OFF OFF
RR RH OUT SOL OFF OFF ON* OFF OFF OFF
RR LH IN SOL OFF ON ON OFF OFF OFF
RR LH OUT SOL OFF OFF ON* OFF OFF OFF
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RLY ON ON
Operation UP DOWN
STOP LAMP SW ON OFF
BST OPER SIG ON OFF
PRESS SENSOR 50 ± 5 bar 0 bar
PRESS SEN 2 50 ± 5 bar 0 bar
STP OFF RLY OFF OFFOperationABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UPACTUA-
TOR UPACTUA-
TOR KEEP
C1142 PRESS SENSOR
BRC-139
< COMPONENT DIAGNOSIS >[ESP/TCS/ABS]
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C1142 PRESS SENSOR
DescriptionINFOID:0000000001731137
The front and rear pressure sensors convert the brake fluid pressure to an electric signal and transmit it to the
ABS actuator and electric unit (control unit).
DTC LogicINFOID:0000000001731138
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Check the self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-139, "Diagnosis Procedure".
NO >> INSPECTION END
Diagnosis ProcedureINFOID:0000000001731139
FRONT PRESSURE SENSOR INSPECTION PROCEDURE
1.CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Disconnect the front pressure sensor connector E31 and ABS actuator and electric unit (control unit) con-
nector E125 and inspect the terminals for deformation, disconnection, looseness, or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair connector.
2.FRONT PRESSURE SENSOR CIRCUIT INSPECTION
1. Measure the continuity between the ABS actuator and electric
unit (control unit) harness connector E125 (A) and front pres-
sure sensor harness connector E31 (B).
2. Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125
(A) and body ground.
DTC Display item Malfunction detected condition Possible cause
C1142 PRESS SEN CIRCUITPressure sensor signal line is open or shorted, or pres-
sure sensor is malfunctioning. Harness or connector
Pressure sensor
ABS actuator and electric unit
(control unit)
Self-diagnosis results
PRESS SEN CIRCUIT
ABS actuator and electric unit
(control unit)Front pressure sensor
Continuity
Connector Terminal Connector Terminal
A: E12518
B: E313
Ye s 19 1
20 2
AWFIA0021ZZ
BRC-140
< COMPONENT DIAGNOSIS >[ESP/TCS/ABS]
C1142 PRESS SENSOR
Is the inspection result normal?
YES >> GO TO 3
NO >> Repair or replace harness or connector.
3.FRONT PRESSURE SENSOR INSPECTION
1. Reconnect the front pressure sensor and ABS actuator and electric unit (control unit) connectors.
2. Use “DATA MONITOR” to check if the status of “PRESS SENSOR” is normal.
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace the front pressure sensor.
REAR PRESSURE SENSOR INSPECTION PROCEDURE
1.CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Disconnect the rear pressure sensor connector E32 and ABS actuator and electric unit (control unit) con-
nector E125 and inspect the terminals for deformation, disconnection, looseness, or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair connector.
2.REAR PRESSURE SENSOR CIRCUIT INSPECTION
1. Measure the continuity between the ABS actuator and electric
unit (control unit) harness connector E125 (A) and rear pressure
sensor harness connector E32 (B).
2. Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125
(A) and body ground.
ABS actuator and electric unit (control
unit)
—Continuity
Connector Terminal
A: E12518
Ground No 19
20
ConditionPRESS SENSOR
(DATA MONITOR)
With ignition switch turned ON and brake pedal released. Approx. 0 bar
With ignition switch turned ON and brake pedal depressed. Positive value
ABS actuator and electric unit
(control unit)Rear pressure sensor
Continuity
Connector Terminal Connector Terminal
A: E12521
B: E321
Ye s 22 3
23 2
ABS actuator and electric unit (control
unit)
—Continuity
Connector Terminal
A: E12521
Ground No 22
23
AWFIA0022ZZ
C1142 PRESS SENSOR
BRC-141
< COMPONENT DIAGNOSIS >[ESP/TCS/ABS]
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Is the inspection result normal?
YES >> GO TO 3
NO >> Repair or replace harness or connector.
3.REAR PRESSURE SENSOR INSPECTION
1. Reconnect the rear pressure sensor and ABS actuator and electric unit (control unit) connectors.
2. Use “DATA MONITOR” to check if the status of “PRESS SEN2” is normal.
Is the inspection result normal?
YES >> Inspection End.
NO >> Replace the rear pressure sensor.
Component InspectionINFOID:0000000001731140
1.CHECK DATA MONITOR
On “DATA MONITOR”, select “PRESS SENSOR” and “PRESS SEN2” and check the brake fluid pressure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to diagnosis procedure. Refer to BRC-139, "
Diagnosis Procedure".
Special Repair RequirementINFOID:0000000001731141
1.ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
Always perform neutral position adjustment for the steering angle sensor when replacing the ABS actuator
and electric unit (control unit). Refer to BRC-90, "
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL
POSITION : Description".
>> GO TO 2
2.CALIBRATION OF DECEL G SENSOR
Always perform calibration of decel G sensor when replacing the ABS actuator and electric unit (control unit).
Refer to BRC-91, "
CALIBRATION OF DECEL G SENSOR : Description".
>> END
ConditionPRESS SEN2
(DATA MONITOR)
With ignition switch turned ON and brake pedal released. Approx. 0 bar
With ignition switch turned ON and brake pedal depressed. Positive value
ConditionPRESS SENSOR
and PRESS SEN2
(DATA MONITOR)
With ignition switch turned ON and brake pedal released. Approx. 0 bar
With ignition switch turned ON and brake pedal depressed. Positive value
BRC-146
< COMPONENT DIAGNOSIS >[ESP/TCS/ABS]
C1155 BRAKE FLUID LEVEL SWITCH
YES >> GO TO 3
NO >> Repair or replace malfunctioning components.
3.CHECK BRAKE FLUID LEVEL SWITCH GROUND
Check continuity between brake fluid level switch harness connector
E21 and ground.
Is the inspection result normal?
YES >> GO TO 4
NO >> Repair or replace malfunctioning components.
4.CHECK BRAKE FLUID LEVEL SWITCH
Check continuity between brake fluid level switch terminals.
Is the inspection result normal?
YES >> Perform self-diagnosis again. If the same results
appear, replace ABS actuator and electric unit (control unit). Refer to BRC-184, "
Removal and
Installation".
NO >> Replace brake fluid level switch.
Component InspectionINFOID:0000000001731150
1.CHECK BRAKE FLUID LEVEL SWITCH
1. Turn ignition switch OFF.
2. Disconnect brake fluid level switch connector.
3. Check continuity between brake fluid level switch terminals.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace brake fluid level switch.
Special Repair RequirementINFOID:0000000001731151
1.ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
Always perform neutral position adjustment for the steering angle sensor when replacing the ABS actuator
and electric unit (control unit). Refer to BRC-90, "
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL
POSITION : Description".
Brake fluid level switch
— Continuity
Connector Terminal
E21 2 Ground Yes
AWFIA0026ZZ
Brake fluid level switch
Condition Continuity
Te r m i n a l
1 − 2When brake fluid is full in the reser-
voir tank.No
When brake fluid is empty in the
reservoir tank.Ye s
ALFIA0026ZZ
Brake fluid level switch
Condition Continuity
Te r m i n a l
1 − 2When brake fluid is full in the reser-
voir tank.No
When brake fluid is empty in the
reservoir tank.Ye s
ALFIA0026ZZ