EC-366
< SYMPTOM DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
ENGINE CONTROL SYSTEM SYMPTOMS
SYMPTOM DIAGNOSIS
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom TableINFOID:0000000001161412
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 11232 22 3 2EC-316
Fuel pressure regulator system 334444444 4EC-377
Fuel injector circuit 11232 22 2EC-313
Evaporative emission system 334444444 4EC-379
Air Positive crankcase ventilation sys-
tem
334444444 41EC-325
Incorrect idle speed adjustment 1 1 1 1 1EC-26
Electric throttle control actuator 112332222 2 2EC-222
,
EC-224
,
EC-231
IgnitionIncorrect ignition timing adjustment33111 11 1EC-26
Ignition circuit 11222 22 2EC-319
Main power supply and ground circuit 22333 33 23EC-124
Mass air flow sensor circuit
1
122
222 2EC-134
Engine coolant temperature sensor circuit
333EC-142
Heated oxygen sensor 1 circuitEC-148
,
EC-152
,
EC-158
Throttle position sensor circuit
22EC-145
,
EC-187
,
EC-261
,
EC-263
,
EC-294
Accelerator pedal position sensor circuit 3 2 1EC-265
,
EC-286
,
EC-290
,
EC-294
Knock sensor circuit 2 3EC-195
Crankshaft position sensor (POS) circuit 2 2EC-197
EC-374
< PRECAUTION >[HR16DE (WITH EURO-OBD)]
PRECAUTIONS
When measuring ECM signals with a circuit tester, never allow
the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
Do not use ECM ground terminals when measuring input/out-
put voltage. Doing so may result in damage to the ECM’s tran-
sistor. Use a ground other than ECM terminals, such as the
ground.
Do not operate fuel pump when there is no fuel in lines.
Tighten fuel hose clamps to the specified torque.
Do not depress accelerator pedal when starting.
Immediately after starting, do not rev up engine unnecessar-
ily.
Do not rev up engine just prior to shutdown.
When installing C.B. ham radio or a mobile phone, be sure to
observe the following as it may adversely affect electronic
control systems depending on installation location.
-Keep the antenna as far as possible from the electronic con-
trol units.
-Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
-Adjust the antenna and feeder line so that the standing-wave
ratio can be kept smaller.
-Be sure to ground the radio to vehicle body.
SEF348N
SEF709Y
SEF708Y
EC-388
< BASIC INSPECTION >[HR16DE (WITHOUT EURO-OBD)]
INSPECTION AND ADJUSTMENT
17.DETECT MALFUNCTIONING PART
Check the following.
Check camshaft position sensor (PHASE) and circuit. Refer to EC-520, "
DTC Logic".
Check crankshaft position sensor (POS) and circuit. Refer to EC-516, "
DTC Logic".
Is the inspection result normal?
YES >> GO TO 18.
NO >> Repair or replace. Then GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of and registration of all NATS ignition key IDs. Refer to SEC-7, "
ECM RE-COMMU-
NICATING FUNCTION : Special Repair Requirement".
>> GO TO 4.
19.INSPECTION END
If ECM is replaced during this BASIC INSPECTION procedure, go to EC-388, "
ADDITIONAL SERVICE
WHEN REPLACING CONTROL UNIT : Special Repair Requirement".
>> INSPECTION END
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description
INFOID:0000000001161430
When replacing ECM, this procedure must be performed.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000001161431
1.PERFORM INITIALIZATION OF NATS SYSTEM AND REGISTRATION OF ALL NATS IGNITION KEY IDS
Refer to EC-388, "
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Require-
ment".
>> GO TO 2.
2.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
Refer to EC-388, "
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Require-
ment".
>> GO TO 3.
3.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Refer to EC-390, "
THROTTLE VALVE CLOSED POSITION LEARNING : Special Repair Requirement".
>> GO TO 4.
4.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-390, "
IDLE AIR VOLUME LEARNING : Special Repair Requirement".
>> END
IDLE SPEED
EC-390
< BASIC INSPECTION >[HR16DE (WITHOUT EURO-OBD)]
INSPECTION AND ADJUSTMENT
quirement
INFOID:0000000001161437
1.START
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
>> END
THROTTLE VALVE CLOSED POSITION LEARNING
THROTTLE VALVE CLOSED POSITION LEARNING : DescriptionINFOID:0000000001161438
Throttle Valve Closed Position Learning is a function of ECM to learn the fully closed position of the throttle
valve by monitoring the throttle position sensor output signal. It must be performed each time harness connec-
tor of electric throttle control actuator or ECM is disconnected.
THROTTLE VALVE CLOSED POSITION LEARNING : Special Repair Requirement
INFOID:0000000001161439
1.START
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
>> END
IDLE AIR VOLUME LEARNING
IDLE AIR VOLUME LEARNING : DescriptionINFOID:0000000001161440
Idle Air Volume Learning is a function of ECM to learn the idle air volume that keeps each engine idle speed
within the specific range. It must be performed under any of the following conditions:
Each time electric throttle control actuator or ECM is replaced.
Idle speed or ignition timing is out of specification.
IDLE AIR VOLUME LEARNING : Special Repair RequirementINFOID:0000000001161441
1.PRECONDITIONING
Make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
Battery voltage: More than 12.9V (At idle)
Engine coolant temperature: 70 - 100°C (158 - 212°F)
Park/neutral position switch: ON
Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light only
small lamps.
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
- For A/T models
With CONSULT-III: Drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/T” system indi-
cates less than 0.9V.
Without CONSULT-III: Drive vehicle for 10 minutes.
- For M/T models
Drive vehicle for 10 minutes.
EC-398
< FUNCTION DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
ENGINE CONTROL SYSTEM
1. Cooling fan motor harness connec-
tor2. Crankshaft position sensor 3. Stop lamp switch
4. Brake pedal 5. Accelerator pedal position sensor
harness connector6. Accelerator pedal position sensor
7. Accelerator pedal 8. Fuel level sensor unit and fuel pump
harness connector (view with in-
spection hole cover removed)9. Fuel pressure regulator
10. Fuel pump
AWBIA0044ZZ
ENGINE CONTROL SYSTEM
EC-399
< FUNCTION DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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Component DescriptionINFOID:0000000001693462
1. ASCD steering switch 2. MAIN switch 3. CANCEL switch
4. SET/COAST switch 5. RESUME/ACCELERATE switch 6. ASCD brake switch
7. Stop lamp switch 8. ASCD clutch switch 9. Clutch pedal
ALBIA0273ZZ
Component Reference
Accelerator pedal position sensorEC-572, "
Description"
ASCD brake switchEC-556, "Description"
ASCD steering switchEC-553, "Description"
ASCD vehicle speed sensorEC-564, "Description"
Camshaft position sensor (PHASE)EC-520, "Description"
Crankshaft position sensor (POS)EC-516, "Description"
Cooling fan motorEC-593, "Description"
Electric throttle control actuatorEC-531, "Description"
Engine coolant temperature sensorEC-492, "Description"
Fuel injectorEC-602, "Description"
Fuel pumpEC-605, "Description"
Heated oxygen sensor 1EC-498, "Description"
Heated oxygen sensor 1 heaterEC-613, "Description"
Heated oxygen sensor 2EC-507, "Description"
Heated oxygen sensor 2 heaterEC-620, "Description"
Ignition signalEC-625, "Description"
Intake air temperature sensorEC-623, "Description"
Intake valve timing control solenoid valveEC-528, "Description"
MULTIPORT FUEL INJECTION SYSTEM
EC-401
< FUNCTION DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
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MULTIPORT FUEL INJECTION SYSTEM
System DiagramINFOID:0000000001693463
System DescriptionINFOID:0000000001693464
INPUT/OUTPUT SIGNAL CHART
*1: This sensor is not used to control the engine system under normal conditions.
*2: This signal is sent to the ECM through CAN communication line.
*3: ECM determines the start signal status by the signals of engine speed and battery voltage.
JMBIA0408GB
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Engine speed*
3
Piston position
Fuel injection
& mixture ratio
controlFuel injector Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Intake air temperature sensor Intake air temperature
Engine coolant temperature sensor Engine coolant temperature
Heated oxygen sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Park/neutral position (PNP) switch Gear position
Battery
Battery voltage*
3
Knock sensor Engine knocking condition
EPS control unit Power steering operation
Heated oxygen sensor 2*
1Density of oxygen in exhaust gas
BCM
Air conditioner operation*
2
Combination meter
Vehicle speed*2
EC-410
< FUNCTION DIAGNOSIS >[HR16DE (WITHOUT EURO-OBD)]
ELECTRIC IGNITION SYSTEM
ELECTRIC IGNITION SYSTEM
System DiagramINFOID:0000000001693467
System DescriptionINFOID:0000000001693468
INPUT/OUTPUT SIGNAL CHART
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
Firing order: 1 - 3 - 4 - 2
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the
engine. The ignition timing data is stored in the ECM.
The ECM receives information such as the injection pulse width and camshaft position sensor (PHASE) sig-
nal. Computing this information, ignition signals are transmitted to the power transistor.
During the following conditions, the ignition timing is revised by the ECM according to the other data stored in
the ECM.
At starting
During warm-up
At idle
At low battery voltage
During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
JMBIA0174GB
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Engine speed*
2
Piston position
Ignition timing
controlIgnition coil (with power transis-
tor) Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Battery
Battery voltage*
2
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Combination meter*
1Vehicle speed