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![NISSAN TIIDA 2007 Service Repair Manual CO-24
< ON-VEHICLE REPAIR >[HR16DE]
WATER OUTLET
WATER OUTLET
Exploded ViewINFOID:0000000001381574
Removal and InstallationINFOID:0000000001381575
REMOVAL
1. Drain engine coolant from radiator. Refer NISSAN TIIDA 2007 Service Repair Manual CO-24
< ON-VEHICLE REPAIR >[HR16DE]
WATER OUTLET
WATER OUTLET
Exploded ViewINFOID:0000000001381574
Removal and InstallationINFOID:0000000001381575
REMOVAL
1. Drain engine coolant from radiator. Refer](/manual-img/5/57395/w960_57395-504.png)
CO-24
< ON-VEHICLE REPAIR >[HR16DE]
WATER OUTLET
WATER OUTLET
Exploded ViewINFOID:0000000001381574
Removal and InstallationINFOID:0000000001381575
REMOVAL
1. Drain engine coolant from radiator. Refer to CO-11, "Changing Engine Coolant".
CAUTION:
Perform this step when engine is cold.
Never spill engine coolant on drive belt.
2. Disconnect radiator hose (upper). Refer to CO-16, "
Component".
3. Disconnect harness connector from engine coolant temperature sensor.
4. Remove electronic throttle control actuator water hoses (Northern Europe models).
5. Remove heater hoses.
6. Remove water outlet.
7. Remove engine coolant temperature sensor from water outlet, if necessary.
INSTALLATION
Installation is the reverse order of removal.
1. Engine coolant temperature sensor 2. Washer 3. Gasket
4. Radiator hose (upper) 5. Water outlet 6. Heater hose
7. Heater hose 8. Water hose (Northern Europe models) 9. Water hose (Northern Europe models)
A. To electronic throttle control actua-
torB. To heater core C. To radiator
: Engine front
PBIC3816E
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WATER OUTLET
CO-25
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InspectionINFOID:0000000001381576
INSPECTION AFTER INSTALLATION
Check that the reservoir tank cap is tightened.
Check for leaks of engine coolant using suitable tool. Refer to CO-11, "
Inspection".
Start and warm up the engine. Visually make sure that there is no leaks of engine coolant.
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SERVICE DATA AND SPECIFICATIONS (SDS)
CO-27
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance SpecificationINFOID:0000000001381577
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (Imp qt)
RadiatorINFOID:0000000001381578
RESERVOIR TANK CAP
Unit: kPa (bar, kg/cm2, psi)
RADIATOR
Unit: kPa (bar, kg/cm2, psi)
ThermostatINFOID:0000000001381579
Engine coolant capacity [With reservoir tank (“MAX” level)] 6.3 (5-3/8)
Cap relief pressureStandard 140 (1.4, 1.43, 20.3)
Limit 150 (1.5, 1.53, 21.75)
Leakage testing pressure 150 (1.5, 1.53, 21.75)
ThermostatStandard
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8.0 mm/95°C (0.315 in/203°F)
Valve closing temperature 77°C (171°F)
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![NISSAN TIIDA 2007 Service Repair Manual CO-30
< SYMPTOM DIAGNOSIS >[MR18DE]
OVERHEATING CAUSE ANALYSIS
SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000001337836
Symptom Check items
Cooling sys-
tem parts
mal NISSAN TIIDA 2007 Service Repair Manual CO-30
< SYMPTOM DIAGNOSIS >[MR18DE]
OVERHEATING CAUSE ANALYSIS
SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000001337836
Symptom Check items
Cooling sys-
tem parts
mal](/manual-img/5/57395/w960_57395-510.png)
CO-30
< SYMPTOM DIAGNOSIS >[MR18DE]
OVERHEATING CAUSE ANALYSIS
SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000001337836
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transferWater pump malfunction Worn or loose drive belt
— Thermostat stuck closed Thermostat
Damaged finsDust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tubeExcess foreign material
(rust, dirt, sand, etc.)
Reduced air flowCooling fan does not oper-
ate
Fan assembly— High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — —
Improper engine coolant
mixture ratio—
—
Engine coolant viscosity—
Poor engine coolant quality — —
Insufficient engine coolantEngine coolant leaksCooling hoseLoose clamp
Cracked hose
Water pump Poor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tankExhaust gas leaks into cool-
ing systemCylinder head deterioration
Cylinder head gasket deteri-
oration
Page 514 of 5883
![NISSAN TIIDA 2007 Service Repair Manual PRECAUTIONS
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CAUTION:
Be careful not to damage the mating surfaces.
Tap Tool to insert it (1), and then slide it by tapping on the side (2 NISSAN TIIDA 2007 Service Repair Manual PRECAUTIONS
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CAUTION:
Be careful not to damage the mating surfaces.
Tap Tool to insert it (1), and then slide it by tapping on the side (2](/manual-img/5/57395/w960_57395-513.png)
PRECAUTIONS
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CAUTION:
Be careful not to damage the mating surfaces.
Tap Tool to insert it (1), and then slide it by tapping on the side (2)
as shown.
In areas where Tool is difficult to use, use plastic hammer to lightly
tap the parts, to remove it.
CAUTION:
If for some unavoidable reason suitable tool such as screw-
driver is used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Remove old liquid gasket adhering to the liquid gasket applica-
tion surface and the mating surface, using scraper.
Remove liquid gasket completely from the groove of the liquid
gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering
moisture, grease and foreign materials.
3. Attach liquid gasket tube to Tool.
Use Genuine RTV Silicone Sealant or equivalent. Refer to GI-27, "
Recommended Chemical Prod-
ucts and Sealants".
4. Apply liquid gasket without breaks to the specified location with the specified dimensions.
If there is a groove for the liquid gasket application, apply liquid gasket to the groove.
As for the bolt holes, normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
Make sure to read the text of service manual.
Within five minutes of liquid gasket application, install the mat-
ing component.
If liquid gasket protrudes, wipe it off immediately.
Do not retighten nuts or bolts after the installation.
After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them. Tool number : KV10111100 (J-37228)
WBIA0566E
Tool number : WS39930000 ( — )
PBIC0003E
WBIA0567E
SEM159F
Page 515 of 5883
CO-34
< PREPARATION >[MR18DE]
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000001337834
The actual shapes of Kent-Moore tools may from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000001337835
Tool number
(Kent-Moore No.)
Tool nameDescription
K V 1 0 1111 0 0
(J-37228)
Seal cutterRemoving chain tensioner cover and water
pump cover
—
(J-23688)
Engine coolant refractometerChecking concentration of ethylene glycol in
engine coolant
NT046
WBIA0539E
NISSAN tool number
Tool nameDescription
Radiator cap tester Checking radiator and radiator cap
(J-33984-A)
Radiator cap tester adapterAdapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
WS39930000
Tube pressurePressing the tube of liquid gasket
PBIC1982E
S-NT564
S-NT052
Page 516 of 5883
![NISSAN TIIDA 2007 Service Repair Manual ENGINE COOLANT
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ENGINE COOLANT
InspectionINFOID:0000000001337838
LEVEL CHECK
Check if the reservoir tan NISSAN TIIDA 2007 Service Repair Manual ENGINE COOLANT
CO-35
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ENGINE COOLANT
InspectionINFOID:0000000001337838
LEVEL CHECK
Check if the reservoir tan](/manual-img/5/57395/w960_57395-515.png)
ENGINE COOLANT
CO-35
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ENGINE COOLANT
InspectionINFOID:0000000001337838
LEVEL CHECK
Check if the reservoir tank engine coolant level is within the “MIN”
to “MAX” range when engine is cool.
Adjust the engine coolant level as necessary.
CHECKING COOLING SYSTEM FOR LEAKS
To check for leaks, apply pressure to the cooling system using suit-
able tool.
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could occur from high pressure coolant escaping from
the radiator.
CAUTION:
Higher pressure than specified may cause radiator damage.
Changing Engine CoolantINFOID:0000000001337839
WARNING:
To avoid being scalded, do not change engine coolant when engine is hot.
Wrap a thick cloth around radiator cap and carefully remove the cap. First, turn the cap a quarter of a
turn to release built-up pressure. Then turn the cap all the way.
Be careful not to allow engine coolant to contact drive belt.
DRAINING ENGINE COOLANT
1. Open radiator drain plug (1) at the bottom of radiator, and then
remove radiator cap.
Front
When drain all of engine coolant in the system, open water
drain plug on cylinder block. Refer to EM-211, "
Compo-
nent".
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belt.
2. Remove reservoir tank as necessary, and drain engine coolant and clean reservoir tank before installing.
Refer to CO-35, "
Changing Engine Coolant".
3. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to CO-35, "
Changing Engine Coolant".
REFILLING ENGINE COOLANT
SMA412B
Testing pressure
: 157 kPa (1.6 kg/cm2, 23 psi)
WBIA0568E
PBIC3799E
Page 517 of 5883
![NISSAN TIIDA 2007 Service Repair Manual CO-36
< ON-VEHICLE MAINTENANCE >[MR18DE]
ENGINE COOLANT
1. Install reservoir tank if removed.
2. Install radiator drain plug.
If water drain plug on cylinder block is removed, install and tighten it. NISSAN TIIDA 2007 Service Repair Manual CO-36
< ON-VEHICLE MAINTENANCE >[MR18DE]
ENGINE COOLANT
1. Install reservoir tank if removed.
2. Install radiator drain plug.
If water drain plug on cylinder block is removed, install and tighten it.](/manual-img/5/57395/w960_57395-516.png)
CO-36
< ON-VEHICLE MAINTENANCE >[MR18DE]
ENGINE COOLANT
1. Install reservoir tank if removed.
2. Install radiator drain plug.
If water drain plug on cylinder block is removed, install and tighten it. Refer to EM-211, "
Compo-
nent".
CAUTION:
Be sure to clean radiator drain plug and install with new O-ring. Refer to CO-40, "
Component".
3. Make sure that each hose clamp has been firmly tightened.
4. Remove air duct assembly. Refer to EM-154, "
Component".
5. Disconnect heater hose (1) at position ( ) as shown.
Front
Reposition heater hose as high as possible.
6. Fill radiator and reservoir tank to specified level.
Pour engine coolant through engine coolant filler neck
slowly of less than 2 (2 1/8 US qt, 1-3/4 lmp qt) a minute
to allow air in system to escape.
Use NISSAN Genuine Engine Coolant or equivalent mixed
with water (distilled or demineralized). Fill cooling system
to specification. Refer to MA-19, "
Fluids and Lubricants".
When engine coolant overflows disconnected heater hose,
connect heater hose, and continue filling the engine coolant, if
heater hose is disconnected.
7. Install radiator cap.
8. Install air duct assembly. Refer to EM-154, "
Component".
9. Warm up until opening thermostat. Standard for warming-up time is approximately 10 minutes at 3,000
rpm.
Make sure thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat the engine.
10. Stop engine and cool down to less than approximately 50°C (122°F).
Cool down using fan to reduce the time.
If necessary, refill radiator up to filler neck with engine coolant.
11. Refill reservoir tank to “MAX” level line with engine coolant.
12. Repeat steps 6 through 11 two or more times with radiator cap installed until engine coolant level no
longer drops.
13. Check cooling system for leaks with engine running.
14. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
15. Repeat step 14 three times.
16. If sound is heard, bleed air from cooling system by repeating steps 6 through 11 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Install reservoir tank if removed.
2. Install radiator drain plug.
If water drain plug on cylinder block is removed, close and tighten it. Refer to EM-211, "
Compo-
nent".
PBIC3802E
SMA182B