EC-258
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
P1217 ENGINE OVER TEMPERATURE
Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
Is the coolant level in the reservoir tank and/or radiator below the
proper range?
YES >> Go to EC-258, "Diagnosis Procedure".
NO >> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK-II
Confirm whether customer filled the coolant or not.
Did customer fill the coolant?
YES >> Go to EC-258, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM COMPONENT FUNCTION CHECK-III
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
3. Make sure that cooling fan motor operate at each speed (LOW/HI).
Without CONSULT-III
Perform IPDM E/R auto active test and check cooling fan motors operation, refer to PCS-10, "
Diagnosis
Description".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-258, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000001677296
1.INSPECTION START
Do you have CONSULT-III?
Ye s o r N o
Ye s > > G O T O 2 .
No-1 >> With A/C models: GO TO 4.
No-2 >> Without A/C models: GO TO 5
2.CHECK COOLING FAN LOW SPEED OPERATION
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III and touch “LOW” on the CON-
SULT-III screen.
3. Make sure that cooling fan operates at low speed.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check cooling fan control circuit. Refer to EC-307, "
Diagnosis Procedure".
3.CHECK COOLING FAN HIGH SPEED OPERATION
With CONSULT-III
1. Touch “HIGH” on the CONSULT-III screen.
2. Make sure that cooling fan operates at higher speed than low speed.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Check cooling fan control circuit. Refer to EC-307, "
Diagnosis Procedure".
SEF621W
P1217 ENGINE OVER TEMPERATURE
EC-259
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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4.CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-III
1. Start engine and let it idle.
2. Turn air conditioner switch ON.
3. Turn blower fan switch ON.
4. Make sure that cooling fan operates at low speed.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Check cooling fan speed control circuit. Refer to EC-307, "
Diagnosis Procedure".
5.CHECK COOLING FAN LOW SPEED OPERATION
Without CONSULT-III
1. Perfom IPDM E/R auto active test and check cooling fan motor operation. Refer to PCS-10, "
Diagnosis
Description".
2. Make sure that cooling fan operates at low speed.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Check cooling fan speed control circuit. Refer to EC-307, "
Diagnosis Procedure"
6.CHECK COOLING FAN HIGH SPEED OPERATION.
Without CONSULT-III
1. Turn ignition switch OFF.
2. Turn air conditioner switch and blower fan switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
5. Restart engine and make sure that cooling fan operates at higher speed than low speed.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Check cooling fan speed control circuit. Refer to EC-307, "
Diagnosis Procedure".
7.CHECK COOLING SYSTEM FOR LEAK
Check cooling system for leak. Refer to CO-11, "
Inspection".
Is leakage detected?
YES >> GO TO 9.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following for leak. Refer to CO-11, "
Inspection".
Hose
Radiator
Water pump
Reservoir tank
>> Repair or replace.
9.CHECK RESERVOIR TANK CAP
Check radiator cap. Refer to CO-14, "
Checking Radiator Cap".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Replace radiator cap.
10.CHECK THERMOSTAT
Check thermostat.
Is the inspection result normal?
YES >> GO TO 11.
NO >> Replace thermostat.
EC-260
< COMPONENT DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
P1217 ENGINE OVER TEMPERATURE
11 .CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check engine coolant temperature sensor.
Is the inspection result normal?
OK >> GO TO 12.
NG >> Replace engine coolant temperature sensor.
12.CHECK MAIN 12 CAUSES
If the cause cannot be isolated, check the following.
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-6, "
Troubleshooting Chart".
>> INSPECTION END
Engine Step Inspection item Equipment Standard Reference page
OFF 1 Blocked radiator
Blocked condenser
Blocked radiator grille
Blocked bumper Visual No blocking —
2 Coolant mixture Coolant tester 50 - 50% coolant mixtureMA-20, "
SAE Viscosity
Number"
3 Coolant level Visual Coolant up to MAX level in
reservoir tank and radiator
filler neckCO-11, "Inspection"
4 Reservoir tank cap Pressure tester 59 - 98 kPa
(0.6 - 1.0 bar, 0.6 - 1.0 kg/
cm
2, 9 - 14 psi) (Limit)CO-14, "
Checking Radia-
tor Cap"
ON*25 Coolant leaks Visual No leaksCO-11, "Inspection"
ON*26 Thermostat Touch the upper and
lower radiator hosesBoth hoses should be hotCO-22, "Removal and In-
stallation"
ON*17 Cooling fan motor CONSULT-III OperatingEC-307, "Component
Function Check"
OFF 8 Combustion gas leak Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39 Coolant temperature
gauge Visual Gauge less than 3/4 when
driving—
Coolant overflow to res-
ervoir tank Visual No overflow during driving
and idlingCO-11, "
Inspection"
OFF*410 Coolant return from res-
ervoir tank to radiator Visual Should be initial level in
reservoir tankCO-11, "Inspection"
OFF 11 Cylinder head Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)EM-80, "Removal and In-
stallation"
12 Cylinder block and pis-
tons Visual No scuffing on cylinder
walls or pistonEM-108, "Inspection"
EC-330
< ECU DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
ECM
FUEL PUMP RLY For 1 seconds after turning ignition switch: ON
Engine running or crankingON
Except above OFF
THRTL RELAY Ignition switch: ON ON
COOLING FAN Engine: After warning up, idle the
engine
Air conditioner switch: OFFEngine coolant temperature is 98°C
(208°F) or lessOFF
Engine coolant temperature is between
98°C (208°F) and 99°C (210°F)LOW
Engine coolant temperature is 100°C
(212°F) or moreHIGH
HO2S1 HTR (B1) Engine: After warming up
Engine speed: Below 3,600rpmON
Engine speed: Above 3,600 rpm OFF
HO2S2 HTR (B1) Engine speed: Below 3,900 rpm after the following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no loadON
VEHICLE SPEED Turn drive wheels and compare CONSULT-III value with the speedometer in-
dication.Almost the same speed as
the speedometer indication
IDL A/V LEARN Engine: runningIdle air volume learning has not been per-
formed yet.YET
Idle air volume learning has already been
performed successfully.CMPLT
TRVL AFTER MIL Ignition switch: ONVehicle has traveled after MI has turned
ON.0 - 65,535 km
(0 - 40,723 miles)
O2 SEN HTR DTY Engine coolant temperature when engine started: More than 80°C (176F)
Engine speed: Below 3,600 rpmApprox. 30%
AC PRESS SEN Engine: Idle
Both A/C switch and blower fan switch: ON (Compressor operates)1.0 - 4.0V
VHCL SPEED SE Turn drive wheels and compare CONSULT-III value with the speedometer in-
dication.Almost the same speed as
the speedometer indication
SET VHCL SPD Engine: Running ASCD: OperatingThe preset vehicle speed is
displayed
MAIN SW Ignition switch: ONMAIN switch: Pressed ON
MAIN switch: Released OFF
CANCEL SW Ignition switch: ONCANCEL switch: Pressed ON
CANCEL switch: Released OFF
RESUME/ACC SW Ignition switch: ONRESUME/ACCELERATE switch:
PressedON
RESUME/ACCELERATE switch: Re-
leasedOFF
SET SW Ignition switch: ONSET/COAST switch: Pressed ON
SET/COAST switch: Released OFF
BRAKE SW1
(ASCD brake switch) Ignition switch: ON Brake pedal: Fully released (A/T)
Brake pedal and clutch pedal: Fully re-
leased (M/T)ON
Brake pedal: Slightly depressed (A/T)
Brake pedal and/or clutch pedal: Slight-
ly depressed (M/T)OFF
BRAKE SW2
(Stop lamp switch) Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON Monitor Item Condition Values/Status
EC-334
< ECU DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
ECM
33 Ground L/R Throttle position sensor 1 Input[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T) or 1st (M/
T)
Accelerator pedal: Fully re-
leasedMore than 0.36V
[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T) or 1st (M/
T)
Accelerator pedal: Fully de-
pressedLess than 4.75V
34 Ground L/O Throttle position sensor 2 Input[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T) or 1st (M/
T)
Accelerator pedal: Fully re-
leasedLess than 4.75V
[Ignition switch: ON]
Engine stopped
Shift lever: D (A/T) or 1st (M/
T)
Accelerator pedal: Fully de-
pressedMore than 0.36V
36 Ground V/WSensor ground
(Throttle position sensor)—[Engine is running]
Warm-up condition
Idle speed0V
37 Ground W Knock sensor Input[Engine is running]
Idle speed2.5V
38 Ground GR/BEngine coolant temperature
sensorInput [Engine is running]0 - 4.8V
Output voltage varies with engine
coolant temperature.
40 Ground —Sensor ground
(Knock sensor)—[Engine is running]
Warm-up condition
Idle speed0V
41 Ground G/P Refrigerant pressure sensor Input[Engine is running]
Warm-up condition
Both A/C switch and blower
fan motor switch: ON (Com-
pressor operates)1.0 - 4.0V
44 Ground BSensor ground
(Engine coolant temperature
sensor)—[Engine is running]
Warm-up condition
Idle speed0V
45 Ground BR Mass air flow sensor Input[Ignition switch ON]
Engine stopped0.4V
[Engine is running]
Warm-up condition
Idle speed1.0 - 1.3V
[Engine is running]
Warm-up condition
Engine is revving from idle
to about 4,000 rpm1.0 - 1.3 to 2.4V (Check for linear
voltage rise in response to en-
gine being increased to about
4,000 rpm.)
46 Ground VIntake air temperature sen-
sorInput [Engine is running]0 - 4.8V
Output voltage varies with intake
air temperature. Te r m i n a l N o .
Wire
colorDescription
ConditionVa l u e
(Approx.)
+ -– Signal nameInput/
Output
ECM
EC-359
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DTC RELATED ITEM
Engine operating condi-
tion in fail-safe modeDetected items RemarksReference
page
Engine speed will not
rise more than 2,500 rpm
due to the fuel cutMalfunction indicator
lamp circuitWhen there is an open circuit on MI circuit, the ECM cannot warn the
driver by lighting up MI when there is malfunction on engine control
system.
Therefore, when electrical controlled throttle and part of ECM related
diagnoses are continuously detected as NG for 5 trips, ECM warns the
driver that engine control system malfunctions and MI circuit is open by
means of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MI
circuit are detected and demands the driver to repair the malfunction.EC-324
DTC No. Detected items Engine operating condition in fail-safe mode
P0011 Intake valve timing control The signal is not energized to the intake valve timing control solenoid valve and the valve
control does not function.
P0102
P0103Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning
ignition switch ON or START.
CONSULT-III displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided
(CONSULT-III display)
Just as ignition switch is turned ON
or START40°C (104°F)
More than approx. 4 minutes after
ignition ON or START80°C (176°F)
Except as shown above40 - 80°C (104 - 176°F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0222
P0223
P2135Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P0605 ECM (When ECM calculation function is malfunctioning:)
ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
ECM deactivates ASCD operation.
P1121 Electric throttle control ac-
tuator(When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the
engine stalls.
The engine can restart in P or N (A/T), Neutral (M/T) position, and engine speed will not
exceed 1,000 rpm or more.
P1122 Electric throttle control
functionECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1124
P1126Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
EC-360
< ECU DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
ECM
DTC Inspection Priority Chart
INFOID:0000000001161408
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
P1128 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1229 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1805 Brake switch ECM controls the electric throttle control actuator by regulating the throttle opening to a
small range.
Therefore, acceleration will be poor.
Vehicle condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
P2122
P2123
P2127
P2128
P2138Accelerator pedal position
sensorThe ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor. DTC No. Detected items Engine operating condition in fail-safe mode
Priority Detected items (DTC)
1 U1000 U1001 CAN communication line
U1010 CAN communication
P0102 P0103 Mass air flow sensor
P0112 P0113 Intake air temperature sensor
P0117 P0118 Engine coolant temperature sensor
P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
P0327 P0328 Knock sensor
P0335 Crankshaft position sensor (POS)
P0340 Camshaft position sensor (PHASE)
P0500 Vehicle speed sensor
P0605 ECM
P1229 Sensor power supply
P1610 - P1615 NATS
P0705 P1706 Park/neutral position (PNP) switch
P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2 P0132 P0133 P0134 P1143 P1144 Heated oxygen sensor 1
P0135 Heated oxygen sensor 1 heater
P0138 P0139 P1146 P1147 Heated oxygen sensor 2
P0141 Heated oxygen sensor 2 heater
P0444 EVAP canister purge volume control solenoid valve
P1065 ECM
P 1111 I n t a k e v a l v e t i m i n g c o n t r o l s o l e n o i d v a l v e
P1122 Electric throttle control function
P1124 P1126 Throttle control motor relay
P1128 Throttle control motor
P1217 Engine over temperature (OVERHEAT)
P1805 Brake switch
P1564 ASCD steering switch
P1572 ASCD brake switch
P1574 ASCD vehicle speed sensor
3 P0011 Intake valve timing control
P0171 P0172 Fuel injection system function
P0300 - P0304 Misfire
P0420 Three way catalyst function
P0710 P0720 P0725 P0731 P0732 P0733 P0734 P0740 P0744 P0745 P0750 P0755 P1705 P1760 A/T related sensors,
solenoid valves and switches
P1121 Electric throttle control actuator
P1212 ESP communication line
ECM
EC-365
< ECU DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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Sea level
Flat road
Ambient air temperature: 20 - 30°C (68 - 86°F)
Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diagno-
sis may also be performed.
Pattern 1:
The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 38 and ground is 3.0 - 4.3V).
The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C
(158°F) (where the voltage between the ECM terminal 38 and ground is lower than 1.4V).
Pattern 2:
When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Checking the vehicle speed with GST is advised.
Test Value and Test LimitINFOID:0000000001161411
The following is the information specified in Service $06 of ISO 15031-5.
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
Item Self-diagnostic test item DTCTest value
(GST display)
Te s t l i m i t
TID CID
CATALYST Three way catalyst functionP0420 01H 81H Min.
P0420 02H 81H Min.
HO2SHeated oxygen sensor 1P0133 09H 04H Max.
P1143 0AH 84H Min.
P1144 08H 04H Max.
P0132 0CH 04H Max.
P0134 0DH 04H Max.
Heated oxygen sensor 2P0139 19H 86H Min.
P1147 1AH 86H Min.
P1146 1BH 06H Max.
P0138 1CH 06H Max.
HO2S HEATERHeated oxygen sensor 1 heater P013529H 08H Max.
2AH 88H Min.
Heated oxygen sensor 2 heater P01412DH 0AH Max.
2EH 8AH Min.