TRANSAXLE ASSEMBLY
TM-633
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
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REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381692
Removal and InstallationINFOID:0000000001381693
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding parts
may damage seal of CSC and may cause clutch fluid leakage.
REMOVAL
1. Remove battery. Refer to PG-6, "Removal and Installation".
2. Remove air breather hose. Refer to TM-632, "
Removal and Installation".
3. Remove air duct (Inlet), air duct and air cleaner case. Refer to EM-27, "
Removal and Installation".
4. Drain clutch fluid and then remove clutch tube from CSC. Refer to CL-12, "
Removal and Installation".
CAUTION:
Do not depress clutch pedal during removal procedure.
5. Disconnect clip of engine harness from bracket.
6. Disconnect ground cable from transaxle assembly.
7. Remove starter motor. Refer to STR-13, "
Removal and Installation".
1. LH engine mount bracket (transaxle
side)2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod
:Refer to installation.
PCIB1514E
TM-674
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
CONTROL LINKAGE
CONTROL LINKAGE
Exploded ViewINFOID:0000000001381638
Removal and InstallationINFOID:0000000001381639
REMOVAL
1. Remove the air cleaner and air duct. Refer to EM-154, "Removal and Installation" (MR18DE) or EM-269,
"Removal and Installation" (K9K).
2. Remove the battery. Refer to PG-6, "
Removal and Installation".
1. Bracket 2. Shift cable 3. Selector lever
4. Shifter lever 5. Tapping bolt 6. Cable mounting bracket
7. Select cable 8. Grommet 9. Control device assembly
10. Control lever 11. Control lever knob
JPDIC0058GB
TM-678
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
AIR BREATHER HOSE
AIR BREATHER HOSE
Exploded ViewINFOID:0000000001381641
MR18DE ENGINE MODELS
K9K ENGINE MODELS
Removal and InstallationINFOID:0000000001381642
REMOVAL
SCIA7629E
1. Air cleaner case 2. Air breather hose 3. Air duct
4. Clip 5. Transaxle assembly ⇐Two way connector
ALDIA0192ZZ
1. Air duct 2. Transaxle assembly 3. Air breather hose
AIR BREATHER HOSE
TM-679
< ON-VEHICLE REPAIR >[6MT: RS6F94R]
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P MR18DE Engine Models
1. Remove the battery. Refer to PG-6, "Removal and Installation".
2. Remove air duct and air cleaner case. Refer to EM-269, "
Removal and Installation".
3. Remove the air breather hose.
CAUTION:
When removing air breather hose, be sure to hold two way connector securely.
K9K Engine Models
1. Remove the air duct.
2. Remove the air breather hose.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Make sure air breather hose is not collapsed or blocked due to folding or bending when installed.
MR18DE Engine Models
When installing air breather hose on two way connector, aim paint mark face toward the vehicle front.
When installing air breather hose on two way connector, push it until it hits transaxle case.
When installing air breather hose to air cleaner case, make sure that clips are fully inserted.
K9K Engine Models
When installing air breather hose to transaxle, aim paint mark face toward the vehicle front.
When installing air breather hose to transaxle, push it until it hits transaxle case.
When installing air breather hose to air duct, make sure that clip is fully inserted.
VTL-1
VENTILATION, HEATER & AIR CONDITIONER
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SECTION VTL
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CONTENTS
VENTILATION SYSTEM
AUTOMATIC AIR CONDITIONER
PRECAUTION ...............................................
3
PRECAUTIONS ...................................................3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution for Working with HFC-134a (R-134a) ......3
PREPARATION ............................................4
PREPARATION ...................................................4
Commercial Service Tool ..........................................4
FUNCTION DIAGNOSIS ...............................5
AIR CONDITIONER FILTER ...............................5
Description ................................................................5
ON-VEHICLE MAINTENANCE .....................6
AIR CONDITIONER FILTER ...............................6
Removal and Installation ...........................................6
ON-VEHICLE REPAIR ..................................7
CONTROLLER ....................................................7
Removal and Installation ...........................................7
Disassembly and Assembly ......................................7
IN-VEHICLE SENSOR ........................................9
Removal and Installation ...........................................9
SUNLOAD SENSOR ..........................................10
Removal and Installation .........................................10
INTAKE SENSOR ..............................................11
Removal and Installation .........................................11
A/C UNIT ASSEMBLY .......................................12
Removal and Installation .........................................12
Disassembly and Assembly ....................................14
EVAPORATOR .................................................16
Removal and Installation .........................................16
HEATER CORE .................................................17
Removal and Installation .........................................17
BLOWER MOTOR ............................................18
Removal and Installation .........................................18
FAN CONTROL AMPLIFIER ............................19
Removal and Installation .........................................19
INTAKE DOOR MOTOR ...................................20
Removal and Installation .........................................20
AIR MIX DOOR MOTOR ...................................21
Removal and Installation .........................................21
MODE DOOR MOTOR ......................................22
Removal and Installation .........................................22
DUCTS AND GRILLES .....................................23
Removal and Installation .........................................23
PTC HEATER ....................................................28
Removal and Installation of PTC Control Unit .........28
Removal and Installation of PTC Heater .................28
Removal and Installation of Water Temperature
Sensor .....................................................................
28
MANUAL AIR CONDITIONER
PRECAUTION ..............................................
30
PRECAUTIONS .................................................30
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
30
Precaution for Working with HFC-134a (R-134a) ....30
PREPARATION ...........................................31
PREPARATION .................................................31
Commercial Service Tool ........................................31
VTL-2
FUNCTION DIAGNOSIS .............................32
AIR CONDITIONER FILTER .............................32
Description ..............................................................32
ON-VEHICLE MAINTENANCE ...................33
AIR CONDITIONER FILTER .............................33
Removal and Installation ........................................33
ON-VEHICLE REPAIR ................................34
CONTROLLER ..................................................34
Removal and Installation ........................................34
Disassembly and Assembly ....................................35
INTAKE SENSOR ..............................................36
Removal and Installation ........................................36
A/C UNIT ASSEMBLY .......................................37
Removal and Installation ........................................37
Disassembly and Assembly ....................................39
EVAPORATOR ..................................................41
Removal and Installation of Evaporator ..................41
HEATER CORE .................................................42
Removal and Installation .........................................42
BLOWER MOTOR .............................................43
Removal and Installation .........................................43
BLOWER FAN RESISTOR ...............................44
Removal and Installation .........................................44
INTAKE DOOR ..................................................45
Intake Door Cable Adjustment ................................45
AIR MIX DOOR ..................................................46
Air Mix Door Cable Adjustment ...............................46
MODE DOOR .....................................................47
Mode Door Cable Adjustment .................................47
DUCTS AND GRILLES .....................................48
Removal and Installation .........................................48
PTC HEATER ....................................................53
Removal and Installation of PTC Control Unit ........53
Removal and Installation of PTC Heater .................53
Removal and Installation of Water Temperature
Sensor .....................................................................
53
A/C UNIT ASSEMBLY
VTL-13
< ON-VEHICLE REPAIR >[AUTOMATIC AIR CONDITIONER]
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7. Remove console box assembly. Refer to IP-11, "Removal and Installation"
8. Remove the instrument stay nuts (A) and harness clamps (B),
and then remove instrument stay (1).
9. Disconnect intake sensor connector (1).
10. Remove instrument panel and pad. Refer to IP-11, "
Removal and Installation".
11. Remove side ventilator ducts. Refer to VTL-23, "
Removal and Installation".
12. Remove center ventilator ducts. Refer to VTL-23, "
Removal and Installation".
13. Remove the side kicking plates. Refer to INT-20, "
Removal and Installation".
14. Disconnect the fuel filler door cable and the rear hatch door cable (if equipped).
15. Remove A/C unit assembly bolts, steering member bolts, steering column nuts and harness clips.
16. Remove steering member, and then remove A/C unit assembly.
INSTALLATION
Installation is in the reverse order of removal.
Fill the cooling system with coolant. Refer to CO-11, "
Changing Engine Coolant" (HR16DE), CO-35, "Chang-
ing Engine Coolant" (MR18DE), CO-58, "Refilling" (K9K).
Recharge the refrigerant. Refer to HA-29, "
HFC-134a (R-134a) Service Procedure".
CAUTION:
Replace O-rings for A/C piping with new ones, and then apply compressor oil to it when installing it.
When recharging refrigerant, check for leaks.
SJIA0646E
SJIA0690E
A/C unit assembly bolt : 6.9 N·m (0.7 kg-m, 61 in-lb)
Steering member bolt : 12 N·m (1.25 kg-m, 9 ft-lb)
Steering column nut : -Refer to ST-9, "
Removal and Installation".
VTL-16
< ON-VEHICLE REPAIR >[AUTOMATIC AIR CONDITIONER]
EVAPORATOR
EVAPORATOR
Removal and InstallationINFOID:0000000001696371
REMOVAL
1. Remove the A/C unit assembly. Refer to VTL-12, "Removal and Installation".
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
2. Remove the air conditioner filter.
3. Remove foot duct (right). Refer to VTL-23, "
Removal and Installation".
4. Remove screws (A), and then remove expansion valve cover
(1).
NOTE:
Manual A/C system shown, automatic A/C system similar.
5. Remove screws (A), and then remove evaporator cover (1).
NOTE:
Manual A/C system shown, automatic A/C system similar.
6. Remove the evaporator (1) with lower blower case (2) from the
A/C unit assembly.
7. Remove the intake sensor (3) from the evaporator (1).
CAUTION:
Note the position of the intake sensor on the evaporator for
installation.
8. Remove the evaporator (1) from the lower blower case (2).
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Replace O-rings for A/C piping with new ones, and then apply compressor oil to it when installing it.
Install the intake sensor in the same position on the evaporator.
When recharging refrigerant, check for leaks.
SJIA0673E
SJIA0674E
SJIA0599J