CVT-26
CVT SYSTEM
Revision: June 20062007 Versa
Line Pressure and Secondary Pressure ControlUCS005XW
When an input torque signal equivalent to the engine drive force is sent from the ECM to the TCM, the
TCM controls the line pressure solenoid valve and secondary pressure solenoid valve.
This line pressure solenoid controls the pressure regulator valve as the signal pressure and adjusts the
pressure of the operating oil discharged from the oil pump to the line pressure most appropriate to the
driving state. Secondary pressure is controlled by decreasing line pressure.
NORMAL CONTROL
Optimize the line pressure and secondary pressure, depending on driving conditions, on the basis of the throt-
tle position, the engine speed, the primary pulley (input) revolution speed, the secondary pulley (output) revo-
lution speed, the brake signal, the PNP switch signal, the lock-up signal, the voltage, the target gear ratio, the
fluid temperature, and the fluid pressure.
FEEDBACK CONTROL
When controlling the normal fluid pressure or the selected fluid pressure, the secondary pressure can be set
more accurately by using the fluid pressure sensor to detect the secondary pressure and controlling the feed-
back.
Shift ControlUCS005XX
In order to select the gear ratio which can obtain the driving force in accordance with driver's intention and the
vehicle condition, TCM monitors the driving conditions, such as the vehicle speed and the throttle position and
selects the optimum gear ratio, and determines the gear change steps to the gear ratio. Then send the com-
mand to the step motor, and control the flow-in/flow-out of line pressure from the primary pulley to determine
the position of the moving-pulley and control the gear ratio.
SCIA1846E
SCIA7958E
TROUBLE DIAGNOSIS
CVT-37
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CVT
Revision: June 20062007 Versa
DIAGNOSTIC WORKSHEET
Information From Customer
KEY POINTS
WHAT..... Vehicle & CVT model
WHEN..... Date, Frequencies
WHERE..... Road conditions
HOW..... Operating conditions, Symptoms
Diagnostic Worksheet Chart
Customer name MR/MS Model & Year VIN
Trans. Model Engine Mileage
malfunction Date Manuf. Date In Service Date
Frequency❏ Continuous❏ Intermittent ( times a day)
Symptoms❏ Vehicle does not move. (❏ Any position❏ Particular position)
❏ No shift
❏ Lock-up malfunction
❏ Shift shock or slip (❏ N → D❏ N → R❏ Lock-up❏ Any drive position)
❏ Noise or vibration
❏ No pattern select
❏ Others
()
Malfunction indicator lamp (MIL)❏ Continuously lit❏ Not lit
1❏ Read the item on cautions concerning fail-safe and understand the customer's complaint.CVT-34
2❏ CVT fluid inspection
CVT-43❏ Leak (Repair leak location.)
❏ Sta te
❏ Amount
3❏ Stall test and line pressure test
CVT-43
,
CVT-45
❏ Stall test
❏ Torque converter one-way clutch
❏ Reverse brake
❏ Forward clutch
❏ Steel belt❏ Engine
❏ Line pressure low
❏ Primary pulley
❏ Secondary pulley
❏ Line pressure inspection - Suspected part:
TROUBLE DIAGNOSIS
CVT-39
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CVT
Revision: June 20062007 Versa
44-3.Cruise testCVT-50
❏ CVT-186, "Vehicle Speed Does Not Change in “L” Position"
❏ CVT-187, "Vehicle Speed Does Not Change in overdrive-off mode"
❏ CVT-188, "Vehicle Speed Does Not Change in “D” Position"
❏ CVT-189, "Vehicle Does Not Decelerate by Engine Brake"
❏ perform self-diagnosis. Enter checks for detected items. CVT-60
❏ CVT-68, "DTC U1000 CAN COMMUNICATION LINE"
❏ CVT-72, "DTC P0615 START SIGNAL CIRCUIT"
❏ CVT-76, "DTC P0703 STOP LAMP SWITCH CIRCUIT"
❏ CVT-78, "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ CVT-85, "DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT"
❏ CVT-90, "DTC P0715 INPUT SPEED SENSOR CIRCUIT (PRI SPEED SENSOR)"
❏ CVT-95, "DTC P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED
SENSOR)"
❏ CVT-101, "DTC P0725 ENGINE SPEED SIGNAL"
❏ CVT-103, "DTC P0730 BELT DAMAGE"
❏ CVT-105, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ CVT-110, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
❏ CVT-113, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ CVT-118, "DTC P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE
(LINE PRESSURE SOLENOID VALVE)"
❏ CVT-121, "DTC P0776 PRESSURE CONTROL SOLENOID B PERFORMANCE
(SEC PRESSURE SOLENOID VALVE)"
❏ CVT-124, "DTC P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC
PRESSURE SOLENOID VALVE)"
❏ CVT-129, "DTC P0840 TRANSMISSION FLUID PRESSURE SENSOR A CIRCUIT
(SEC PRESSURE SENSOR)"
❏ CVT-134, "DTC P0841 PRESSURE SENSOR FUNCTION"
❏ CVT-137, "DTC P0845 TRANSMISSION FLUID PRESSURE SENSOR B CIRCUIT
(PRI PRESSURE SENSOR)"
❏ CVT-142, "DTC P0868 SECONDARY PRESSURE DOWN"
❏ CVT-145, "DTC P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY)"
❏ CVT-150, "DTC P1705 THROTTLE POSITION SENSOR"
❏ CVT-152, "DTC P1722 ESTM VEHICLE SPEED SIGNAL"
❏ CVT-154, "DTC P1723 CVT SPEED SENSOR FUNCTION"
❏ CVT-156, "DTC P1726 ELECTRIC THROTTLE CONTROL SYSTEM"
❏ CVT-158, "DTC P1740 LOCK-UP SELECT SOLENOID VALVE CIRCUIT"
❏ CVT-164, "DTC P1777 STEP MOTOR - CIRCUIT"
❏ CVT-168, "DTC P1778 STEP MOTOR - FUNCTION"
5❏ Inspect each system for items found to be NG in the self-diagnosis and repair or replace the malfunctioning parts.
6❏ Perform all road tests and enter the checks again for the required items.CVT-46
7❏ For any remaining NG items, perform the “diagnosis procedure” and repair or replace the malfunctioning parts.
8❏ Erase the results of the self-diagnosis from the TCM.CVT-32
,
CVT-32
TROUBLE DIAGNOSIS
CVT-43
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CVT
Revision: June 20062007 Versa
Inspections before Trouble DiagnosisUCS005YB
CVT FLUID CHECK
Fluid Leakage and Fluid Level Check
Inspect for fluid leakage and check the fluid level. Refer to CVT-16, "Checking CVT Fluid" .
Fluid Condition Check
Inspect the fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the
CVT fluid temperature is 50 to 80°C (122 to 176°F). Inspect the
amount of CVT fluid. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Install a tachometer where it can be seen by driver during test.
It is good practice to mark the point of specified engine
rpm on indicator.
5. Start engine, apply foot brake, and place selector lever in “D”
position.
Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state)Clutch, brake
scorchedReplace the CVT fluid and check
the CVT main unit and the vehicle
for malfunctions (wire harnesses,
cooler pipes, etc.)
Milky white or
cloudyWater in the fluidReplace the CVT fluid and check for
places where water is getting in.
Large amount of
metal powder mixed
inUnusual wear of
sliding parts within
CVTReplace the CVT fluid and check for
improper operation of the CVT.
SAT6 3 8A
SAT6 4 7B
SAT5 1 3G
SAT7 7 5B
CVT-44
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
6. While holding down the foot brake, gradually press down the
accelerator pedal.
7. Quickly read off the stall speed, and then quickly remove your
foot from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
8. Move the selector lever to the “N” position.
9. Cool down the CVT fluid.
CAUTION:
Run the engine at idle for at least 1 minute.
10. Repeat steps 6 through 9 with selector lever in “R” position.
Judgement Stall Test
O: Stall speed within standard value position.
H: Stall speed is higher than standard value.
L: Stall speed is lower than standard value.
Stall speed: 2,600 - 3,150 rpm
SAT5 1 4G
SAT7 7 1B
Selector lever position
Expected problem location
“D” “R”
Stall rotation HO
Forward clutch
OH
Reverse brake
LL
Engine and torque converter one-way clutch
HH
Line pressure low
Primary pulley
Secondary pulley
Steel belt
TROUBLE DIAGNOSIS
CVT-45
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CVT
Revision: June 20062007 Versa
LINE PRESSURE TEST
Line Pressure Test Port
Line Pressure Test Procedure
1. Inspect the amount of engine oil and replenish if necessary.
2. Drive the car for about 10 minutes to warm it up so that the CVT fluid reaches in the range of 50 to 80°C
(122 to 176°F), then inspect the amount of CVT fluid and replenish if necessary.
NOTE:
The CVT fluid temperature rises in the range of 50 - 80°C (122 - 176°F) during 10 minutes of driving.
3. After warming up CVT, remove the oil pressure detection plug and install the oil pressure gauge [special
service tool: - (OTC3492)].
CAUTION:
When using the oil pressure gauge, be sure to use the O-ring attached to the oil pressure detec-
tion plug.
4. Securely engage the parking brake so that the tires do not turn.
5. Start the engine, and then measure the line pressure at both idle
and the stall speed.
CAUTION:
Keep the brake pedal pressed all the way down during
measurement.
When measuring the line pressure at the stall speed,
refer to CVT-43, "
STALL TEST" .
6. After the measurements are complete, install the oil pressure
detection plug and tighten to the specified torque below.
CAUTION:
Do not reuse O-ring.
Apply CVT fluid to O-ring.
SCIA6184E
SAT5 1 3G
: 7.5 N·m (0.77 kg-m, 66 in-lb)SAT4 9 3G
CVT-50
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
4. CHECK “N” POSITION FUNCTION
1. Start engine.
2. Move selector lever to “N” position.
3. Release parking brake.
Does vehicle move forward or backward?
YES >> Mark the box CVT-182, "In “N” Position, Vehicle Moves" on the CVT-37, "DIAGNOSTIC WORK-
SHEET" . Continue “Road Test”.
NO >> GO TO 5.
5. CHECK SHIFT SHOCK
1. Apply foot brake.
2. Move selector lever to “R” position.
Is there large shock when changing from
“N” to “R” position?
YES >> Mark the box CVT-183, "Large Shock “N” → “R” Position" on the CVT-37, "DIAGNOSTIC WORK-
SHEET" . Continue “Road Test”.
NO >> GO TO 6.
6. CHECK “R” POSITION FUNCTION
Release foot brake for several seconds.
Does vehicle creep backward when foot brake is released?
YES >> GO TO 7.
NO >> Mark the box CVT-184, "
Vehicle Does Not Creep Backward in “R” Position" on the CVT-37,
"DIAGNOSTIC WORKSHEET" . Continue “Road Test”.
7. CHECK “D”, “L” POSITIONS FUNCTION
Move selector lever to “D” and “L” positions and check if vehicle creeps forward.
Does vehicle creep forward in all positions?
YES >> Go to CVT-50, "Cruise Test" .
NO >> Stop “Road Test”. Mark the box on the CVT-37, "
DIAGNOSTIC WORKSHEET" . Go to CVT-185,
"Vehicle Does Not Creep Forward in “D” or “L” Position" .
Cruise TestUCS005YF
1. CHECK VEHICLE SPEED WHEN SHIFTING GEARS — PART 1
1. Drive vehicle for approximately 10 minutes to warm engine oil and CVT fluid up to operating temperature.
2. Park vehicle on flat surface.
3. Move selector lever to “P” position.
4. Start engine.
5. Move selector lever to “L” position.
6. Accelerate vehicle to 2/8-way throttle depressing accelerator
pedal constantly.
Read vehicle speed and engine speed. Refer to CVT-53,
"Vehicle Speed When Shifting Gears" .
OK or NG
OK >> GO TO 2.
NG >> Mark the box of CVT-186, "
Vehicle Speed Does Not
Change in “L” Position" on the CVT-37, "DIAGNOSTIC
WORKSHEET" . Continue “Road Test”. CVT fluid operating temperature: 50 - 80°C (122 - 176°F)
SCIA6644E
TROUBLE DIAGNOSIS
CVT-59
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CVT
Revision: June 20062007 Versa
*: Models without ABS does not indicate.
CONSULT-II SETTING PROCEDURE
Refer to GI-38, "CONSULT-II Start Procedure" .
WORK SUPPORT MODE
Display Item List
Engine Brake Adjustment
1. Touch “WORK SUPPORT” on “SELECT DIAG MODE” screen.
2. Touch “ENGINE BRAKE ADJ”.
3. Touch “START”.
4. Set “ENGINE BRAKE LEVEL” by touching “UP” or “DOWN”.
5. Turn ignition switch OFF, wait at least 5 seconds and then turn
ignition switch ON.
6. Engine brake level set is completed.
Item name Description
ENGINE BRAKE ADJ. The engine brake level setting can be canceled.
CONFORM CVTF DETERIORTN The CVT fluid deterioration level can be checked.
BCIA0031E
SCIA4287E
SCIA4288E
“ENGINE BRAKE LEVEL”
0: Initial set value (Engine brake level control is
activated)
OFF: Engine brake level control is deactivated.
SAT9 3 4J