BRC-18
[ABS]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
Warning Lamp and Indicator TimingEFS006LN
Note 1: Brake warning lamp will turn on when the parking brake is applied or when the brake fluid level is low.
x: ON
–: OFF
Control Unit Input/Output Signal StandardEFS006LO
REFERENCE VALUE FROM CONSULT-II
CAUTION:
The display shows the control unit calculation data, so a normal value might be displayed even in the
event the output circuit (harness) is open or short circuited.
ConditionABS
warning lampBRAKE
warning lamp
[Note 1]Remarks
When the ignition switch is OFF – – –
After the ignition switch is turned ON for approx. 1
second××–
After the ignition switch is turned ON for approx. 2
seconds––Lamp goes off approx. 2 seconds after the
engine is started.
ABS malfunction×––
EBD malfunction××–
Monitor item Display contentData monitor
Note: Error inspection
checklist
ConditionReference value in
normal operation
FR RH SENSOR
FR LH SENSOR
RR RH SENSOR
RR LH SENSORWheel speedVehicle stopped 0 [km/h (MPH)]
BRC-25, "
Wheel Sensor
System"Vehicle running (Note 1)Almost in accor-
dance with speed-
ometer display
(within ±10%)
BATTERY VOLTBattery voltage sup-
plied to ABS actuator
and electric unit (con-
trol unit)Ignition switch ON 10 to 16VBRC-29, "
ABS Control
Unit Power and Ground
Systems Inspection"
STOP LAMP SWStop lamp switch oper-
ationBrake pedal depressed ON
—
Brake pedal not depressed OFF
ABS WARN LAMPABS warning lamp ON
condition (Note 2)ABS warning lamp ON ONBRC-17, "
ABS WARN-
ING LAMP INSPEC-
TION"ABS warning lamp OFF OFF
MOTOR RELAYOperation status of
motor and motor relayIgnition switch ON or running
(ABS not activated)OFF
BRC-28, "
Actuator Motor,
Motor Relay, and Circuit
Inspection"Ignition switch ON or engine
running (ABS activated)ON
ACTUATOR RLYActuator relay opera-
tion statusVehicle stopped (Ignition
switch ON)OFF
BRC-28, "
Actuator Motor,
Motor Relay, and Circuit
Inspection"Vehicle stopped (Engine run-
ning)ON
FR LH IN SOL
FR LH OUT SOL
FR RH IN SOL
FR RH OUT SOL
RR RH IN SOL
RR RH OUT SOL
RR LH IN SOL
RR LH OUT SOLSolenoid valve opera-
tionActuator (solenoid) is active
(“ACTIVE TEST” with CON-
SULT-II) or actuator relay is
inactive (in fail-safe mode).ON
BRC-27, "
Solenoid Valve
System Inspection"When actuator (solenoid) is
not active and actuator relay is
active (ignition switch ON).OFF
BRC-24
[ABS]
TROUBLE DIAGNOSIS
Revision: June 20062007 Versa
ACTIVE TEST
CAUTION:
Do not perform active test while driving.
Make sure to completely bleed air from the brake system.
The ABS and brake warning lamps turn on during the active test.
Operation Procedure
1. Connect the CONSULT-II and CONSULT-II CONVERTER to the data link connector and start the engine.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
2. Touch “START (NISSAN BASED VHCL)” on the display screen.
3. Touch “ABS”.
If “ABS” is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC) Circuit" .
4. Touch “ACTIVE TEST”.
5. The SELECT TEST ITEM screen is displayed.
6. Touch necessary test item.
7. With the “MAIN SIGNALS” display selected, touch “START”.
8. The Active Test screen will be displayed, so conduct the following test.
Solenoid Valve Operation Chart
NOTE:
If active test is performed with brake pedal depressed, pedal stroke may change. This is normal.
“TEST IS STOPPED” is displayed approximately 10 seconds after operation starts.
After “TEST IS STOPPED” is displayed, to perform test again, repeat Step 6.
ABS Motor
Touch “ON” and “OFF” on the screen. Check that ABS motor relay
operates as shown in table below.
NOTE:
If active test is performed with brake pedal depressed, pedal
stroke may change. This is normal.
“TEST IS STOPPED” is displayed approximately 10 seconds
after operation starts.
WFIA0045E
TEST ITEM CONDITION JUDGEMENT
FR RH SOL
FR LH SOL
RR RH SOL
RR LH SOLIgnition switch is turned ON.Brake fluid pressure control operation
IN SOL OUT SOL
UP (Increase): OFF OFF
KEEP (Hold): ON OFF
DOWN (Decrease): ON ON
Operation ON OFF
ABS actuator relay ON ON
ABS motor relay ON OFF
SFIA0593E
TROUBLE DIAGNOSES FOR SYMPTOMS
BRC-31
[ABS]
C
D
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G
H
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MA
B
BRC
Revision: June 20062007 Versa
Unexpected Pedal ActionEFS006LX
1. CHECK WARNING LAMP ACTIVATION
Make sure warning lamp remains off while driving.
OK or NG
OK >> GO TO 2.
NG >> Carry out self-diagnosis. Refer to BRC-20, "
SELF-DIAGNOSIS" .
2. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is brake pedal stroke excessive?
YES >> Perform Basic Inspection. Refer to BRC-17, "Basic
Inspection" .
NO >> GO TO 3.
3. CHECK CONNECTOR AND BRAKING PERFORMANCE
1. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector.
2. Drive vehicle and check brake operation.
NOTE:
Stopping distance may be longer than vehicles without ABS when road condition is slippery.
Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs
in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN-
4, "SYSTEM DESCRIPTION" .
OK or NG
OK >> GO TO 4.
NG >> Perform Basic Inspection. Refer to BRC-17, "
Basic Inspection" .
4. CHECK WHEEL SENSORS
Check the following.
Wheel sensor mounting for looseness
Wheel sensors for physical damage
Wheel sensor connectors for terminal damage or loose connections
Sensor rotor and mount for physical damage
OK or NG
OK >> Check ABS actuator and electric unit (control unit) connector terminals for deformation, discon-
nection, looseness or damage. Reconnect ABS actuator and electric unit (control unit) harness
connector. Then retest.
NG >> Repair or replace as necessary.
SBR5 40 A
BRC-32
[ABS]
TROUBLE DIAGNOSES FOR SYMPTOMS
Revision: June 20062007 Versa
Long Stopping DistanceEFS006LY
1. CHECK BASE BRAKING SYSTEM PERFORMANCE
1. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector.
2. Drive vehicle and check brake operation.
NOTE:
Stopping distance may be longer than vehicles without ABS when road condition is slippery.
Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs
in electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to LAN-
4, "SYSTEM DESCRIPTION" .
OK or NG
OK >> Go to BRC-30, "ABS Works Frequently" .
NG >> Perform Basic Inspection. Refer to BRC-17, "
Basic Inspection" .
ABS Does Not WorkEFS006LZ
CAUTION:
The ABS does not operate when the vehicle speed is 10 km/h (6 MPH) or less.
1. CHECK WARNING LAMP ACTIVATION
Turn ignition switch ON and check for warning lamp activation.
Warning lamp should activate for approximately 2 seconds after turning the ignition switch ON.
OK or NG
OK >> Carry out self-diagnosis. Refer to BRC-20, "SELF-DIAGNOSIS" .
NG >> Go to BRC-17, "
ABS WARNING LAMP INSPECTION" .
Pedal Vibration or ABS Operation NoiseEFS006M0
NOTE:
During ABS activation, pedal vibration may be felt and a noise may be heard. This is normal and does not indi-
cate a malfunction.
1. CHECK SYMPTOM
1. Apply brake.
2. Start engine.
Does the symptom occur only when engine is started?
YES >> Carry out self-diagnosis. Refer to BRC-20, "SELF-DIAGNOSIS" .
NO >> GO TO 2.
2. RECHECK SYMPTOM
Does the symptom occur only when electrical equipment switches (such as headlamps) are turned on?
YES >> Check for radio, antenna or related wiring that is routed too close to the ABS actuator and electric
unit (control unit) and reroute as necessary.
NO >> Go to BRC-30, "
ABS Works Frequently" .
CVT-1
CVT
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION CVT
A
B
CVT
Revision: June 20062007 Versa INDEX FOR DTC ........................................................ 6
Alphabetical Index .................................................... 6
DTC No. Index ......................................................... 7
PRECAUTIONS .......................................................... 8
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 8
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 8
OPERATION PROCEDURE ................................. 8
Precautions for On Board Diagnostic (OBD) System
of CVT and Engine ................................................... 9
Service After Replacing TCM and Transaxle
Assembly .................................................................. 9
SERVICE AFTER REPLACING TCM AND
TRANSAXLE ASSEMBLY ..................................... 9
PATTERN A .......................................................... 9
PATTERN B .......................................................... 9
PATTERN C .........................................................11
Removal and Installation Procedure for CVT Unit
Connector ................................................................11
REMOVAL ............................................................11
INSTALLATION ................................................... 12
Precautions ............................................................ 13
Service Notice or Precautions ................................ 13
CVT FLUID COOLER SERVICE ......................... 13
OBD-II SELF-DIAGNOSIS .................................. 14
PREPARATION ......................................................... 15
Special Service Tools ............................................. 15
Commercial Service Tools ...................................... 15
CVT FLUID ............................................................... 16
Checking CVT Fluid ............................................... 16
FLUID LEVEL CHECK ........................................ 16
FLUID CONDITION CHECK ............................... 17
Changing CVT Fluid ............................................... 17
CVT Fluid Cooler Cleaning .................................... 18
CVT FLUID COOLER CLEANING PROCEDURE
... 18
CVT FLUID COOLER DIAGNOSIS PROCE-DURE .................................................................. 19
CVT FLUID COOLER INSPECTION PROCE-
DURE .................................................................. 20
CVT FLUID COOLER FINAL INSPECTION ........ 20
CVT SYSTEM ............................................................ 21
Cross-sectional View - RE0F08A ........................... 21
Control System ....................................................... 22
Hydraulic Control System ....................................... 23
TCM Function ......................................................... 24
CONTROL SYSTEM OUTLINE .......................... 24
CONTROL SYSTEM DIAGRAM ......................... 24
CAN Communication .............................................. 25
SYSTEM DESCRIPTION .................................... 25
Input/Output Signal of TCM .................................... 25
Line Pressure and Secondary Pressure Control .... 26
NORMAL CONTROL .......................................... 26
FEEDBACK CONTROL ...................................... 26
Shift Control ............................................................ 26
“D” POSITION ..................................................... 27
OVERDRIVE-OFF MODE ................................... 27
“L” POSITION ...................................................... 27
DOWNHILL ENGINE BRAKE CONTROL (AUTO
ENGINE BRAKE CONTROL) .............................. 27
ACCELERATION CONTROL .............................. 27
Lock-up and Select Control .................................... 28
TORQUE CONVERTER CLUTCH AND SELECT
CONTROL VALVE CONTROL ............................ 28
Control Valve .......................................................... 29
FUNCTION OF CONTROL VALVE ..................... 29
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 30
Introduction ............................................................. 30
OBD-II Function for CVT System ........................... 30
One or Two Trip Detection Logic of OBD-II ............ 30
ONE TRIP DETECTION LOGIC ......................... 30
TWO TRIP DETECTION LOGIC ......................... 30
OBD-II Diagnostic Trouble Code (DTC) ................. 30
HOW TO READ DTC AND 1ST TRIP DTC ......... 30
HOW TO ERASE DTC ........................................ 31
HOW TO ERASE DTC (WITH CONSULT-II) ....... 32
CVT-5
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B
CVT
Revision: June 20062007 Versa SYMPTOM: ....................................................... 182
DIAGNOSTIC PROCEDURE ............................ 182
In “N” Position, Vehicle Moves ............................. 182
SYMPTOM: ....................................................... 182
DIAGNOSTIC PROCEDURE ............................ 182
Large Shock “N” → “R” Position ........................... 183
SYMPTOM: ....................................................... 183
DIAGNOSTIC PROCEDURE ............................ 183
Vehicle Does Not Creep Backward in “R” Position . 184
SYMPTOM: ....................................................... 184
DIAGNOSTIC PROCEDURE ............................ 184
Vehicle Does Not Creep Forward in “D” or “L” Posi-
tion ....................................................................... 185
SYMPTOM: ....................................................... 185
DIAGNOSTIC PROCEDURE ............................ 185
Vehicle Speed Does Not Change in “L” Position .. 186
SYMPTOM: ....................................................... 186
DIAGNOSTIC PROCEDURE ............................ 186
Vehicle Speed Does Not Change in overdrive-off
mode .................................................................... 187
SYMPTOM: ....................................................... 187
DIAGNOSTIC PROCEDURE ............................ 187
Vehicle Speed Does Not Change in “D” Position . 188
SYMPTOM: ....................................................... 188
DIAGNOSTIC PROCEDURE ............................ 188
Vehicle Does Not Decelerate by Engine Brake .... 189
SYMPTOM: ....................................................... 189
DIAGNOSTIC PROCEDURE ............................ 189
TRANSMISSION CONTROL MODULE ................. 190
Removal and Installation ...................................... 190
COMPONENTS ................................................ 190
REMOVAL ......................................................... 190
INSTALLATION ................................................. 190
SHIFT CONTROL SYSTEM ................................... 191
Removal and Installation ...................................... 191
CONTROL DEVICE COMPONENTS ............... 191
CONTROL CABLE COMPONENTS ................. 192
REMOVAL ......................................................... 192
INSTALLATION ................................................. 194
Control Device Disassembly and Assembly ......... 194
DISASSEMBLY ................................................. 194ASSEMBLY .......................................................194
Selector Lever Knob Removal and Installation .....195
REMOVAL .........................................................195
INSTALLATION .................................................195
Adjustment of CVT Position ..................................195
Checking of CVT Position .....................................196
CVT SHIFT LOCK SYSTEM ...................................197
Description ............................................................197
Shift Lock System Electrical Parts Location .........197
Wiring Diagram — CVT — SHIFT ........................198
Diagnostic Procedure ...........................................199
KEY INTERLOCK CABLE ......................................202
Removal and Installation ......................................202
COMPONENTS .................................................202
REMOVAL .........................................................202
INSTALLATION .................................................203
AIR BREATHER HOSE ..........................................205
Removal and Installation ......................................205
REMOVAL .........................................................205
INSTALLATION .................................................205
DIFFERENTIAL SIDE OIL SEAL ............................206
Removal and Installation ......................................206
COMPONENTS .................................................206
REMOVAL .........................................................206
INSTALLATION .................................................206
TRANSAXLE ASSEMBLY ......................................207
Removal and Installation ......................................207
COMPONENTS .................................................207
REMOVAL .........................................................207
INSTALLATION .................................................208
SERVICE DATA AND SPECIFICATIONS (SDS) ....210
General Specifications ..........................................210
Vehicle Speed When Shifting Gears ....................210
Stall Speed ...........................................................210
Line Pressure .......................................................210
Solenoid Valves ....................................................210
CVT Fluid Temperature Sensor ............................211
Primary Speed Sensor .........................................211
Secondary Speed Sensor .....................................211
Removal and Installation ......................................211
CVT-24
CVT SYSTEM
Revision: June 20062007 Versa
TCM FunctionUCS005XT
The function of the TCM is to:
Receive input signals sent from various switches and sensors.
Determine required line pressure, shifting point, and lock-up operation.
Send required output signals to the step motor and the respective solenoids.
CONTROL SYSTEM OUTLINE
The CVT senses vehicle operating conditions through various sensors. It always controls the optimum shift
position and reduces shifting and lock-up shocks.
CONTROL SYSTEM DIAGRAM
SENSORS (or SIGNAL)
TCM
ACTUATORS
PNP switch
Accelerator pedal position signal
Closed throttle position signal
Engine speed signal
CVT fluid temperature sensor
Vehicle speed signal
Overdrive control signal
Stop lamp switch signal
Primary speed sensor
Secondary speed sensor
Primary pressure sensor
Secondary pressure sensorShift control
Line pressure control
Primary pressure control
Secondary pressure control
Lock-up control
Engine brake control
Vehicle speed control
Fail-safe control
Self-diagnosis
CONSULT-II communication line
Duet-EA control
CAN system
On board diagnosisStep mo to r
Torque converter clutch solenoid
valve
Lock-up select solenoid valve
Line pressure solenoid valve
Secondary pressure solenoid
valve
Shift position indicator
O/D OFF indicator lamp
Starter relay
SCIA7933E
CVT-26
CVT SYSTEM
Revision: June 20062007 Versa
Line Pressure and Secondary Pressure ControlUCS005XW
When an input torque signal equivalent to the engine drive force is sent from the ECM to the TCM, the
TCM controls the line pressure solenoid valve and secondary pressure solenoid valve.
This line pressure solenoid controls the pressure regulator valve as the signal pressure and adjusts the
pressure of the operating oil discharged from the oil pump to the line pressure most appropriate to the
driving state. Secondary pressure is controlled by decreasing line pressure.
NORMAL CONTROL
Optimize the line pressure and secondary pressure, depending on driving conditions, on the basis of the throt-
tle position, the engine speed, the primary pulley (input) revolution speed, the secondary pulley (output) revo-
lution speed, the brake signal, the PNP switch signal, the lock-up signal, the voltage, the target gear ratio, the
fluid temperature, and the fluid pressure.
FEEDBACK CONTROL
When controlling the normal fluid pressure or the selected fluid pressure, the secondary pressure can be set
more accurately by using the fluid pressure sensor to detect the secondary pressure and controlling the feed-
back.
Shift ControlUCS005XX
In order to select the gear ratio which can obtain the driving force in accordance with driver's intention and the
vehicle condition, TCM monitors the driving conditions, such as the vehicle speed and the throttle position and
selects the optimum gear ratio, and determines the gear change steps to the gear ratio. Then send the com-
mand to the step motor, and control the flow-in/flow-out of line pressure from the primary pulley to determine
the position of the moving-pulley and control the gear ratio.
SCIA1846E
SCIA7958E