RSU-6
REAR SUSPENSION ASSEMBLY
Revision: June 20062007 Versa
CAMBER INSPECTION
Measure camber of both right and left wheels with a suitable
alignment gauge.
If it is out of the specification value, inspect and replace any
damaged or worn rear suspension parts.Camber : Refer to RSU-13, "
Wheel Alignment
(Unladen*)" .
SRA0 96 A
REAR SUSPENSION ASSEMBLY
RSU-7
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RSU
Revision: June 20062007 Versa
TOE-IN INSPECTION
Measure toe-in using following procedure. If it is out of the specification, inspect and replace any damaged or
worn rear suspension parts.
WA RN ING:
Always perform the following procedure on a flat surface.
Make sure that no person is in front of vehicle before pushing it.
1. Bounce the rear of vehicle up and down to stabilize the vehicle height (posture).
2. Push vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of the tread (rear side) of both tires at
the same height of hub center. These are measuring points.
4. Measure distance “A” (rear side).
5. Push vehicle slowly ahead to rotate wheels 180 degrees (1/2
turn). If wheels have rotated more than 180 degrees (1/2 turn),
try the above procedure again from the beginning. Never push
vehicle backward.
6. Measure distance “B” (front side).
SEIA0362E
Total toe-in : Refer to RSU-13, "Wheel Alignment
(Unladen*)" .
SEIA0363E
RSU-8
REAR SUSPENSION ASSEMBLY
Revision: June 20062007 Versa
ComponentsEES002CZ
WAIA0110E
1. Washer (upper) 2. Bushing (upper) 3. Bushing (lower)
4. Washer (lower) 5. Distance tube 6. Bound bumper cover
7. Bound bumper 8. Shock absorber 9. Rear spring rubber seat (upper)
10. Coil spring 11. Rear spring rubber seat (lower) 12. Brake tube protector
13. Rear suspension beam 14. Rear suspension beam bracket
SHOCK ABSORBER
RSU-9
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RSU
Revision: June 20062007 Versa
SHOCK ABSORBERPFP:56210
Removal and InstallationEES002D0
REMOVAL
1. Remove rear tires from vehicle using power tool.
2. Remove wheel sensor from wheel hub and bearing assembly and rear suspension beam. Refer to BRC-
33, "WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
3. Remove shock absorber mask from trunk side finisher using a flat-bladed screwdriver. Refer to EI-42,
"LUGGAGE FLOOR TRIM" .
CAUTION:
Wrap the tip of a screwdriver with cloth to avoid damaging components.
4. Set jack under rear suspension beam.
5. Remove upper nut of the shock absorber, and then remove
washer (upper), bushing (upper) from shock absorber.
6.
Remove shock absorber lower side bolt.
7. Gradually lower the jack, and remove the bushing (lower),
washer (lower), distance tube, bound bumper cover, bound
bumper and shock absorber from vehicle.
INSPECTION AFTER REMOVAL
Shock Absorber
Check the following:
Shock absorber for deformation, cracks or damage, and replace if necessary.
Piston rod for damage, uneven wear or distortion, and replace if necessary .
Bound Bumper and Bushing
Check bound bumper and bushing for cracks, deformation or other damage, and replace applicable parts if
necessary .
SEIA0147J
SEIA0146J
COIL SPRING
RSU-11
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RSU
Revision: June 20062007 Versa
COIL SPRINGPFP:55020
Removal and InstallationEES002D1
REMOVAL
1. Remove rear tires from vehicle using power tool.
2. Remove wheel sensor from wheel hub and bearing assembly. Refer to BRC-33, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
3. Separate brake tube from wheel cylinder. Refer to BR-11, "
BRAKE TUBE AND HOSE" .
4. Set jack under rear suspension beam.
5. Remove shock absorber lower side bolt. Refer to RSU-9,
"SHOCK ABSORBER" .
6. Gradually lower the jack, and then remove coil spring and rear
spring rubber seat (upper and lower).
INSPECTION AFTER REMOVAL
Check coil spring and spring rubber seat for deformation, cracks, and damage, and replace it if a malfunction
is detected.
INSTALLATION
Installation is in the reverse order of removal. For tightening torque, refer to RSU-8, "Components" .
When installing spring, be sure to securely install the spring end
position aligned to flush of rear spring rubber seat (lower) as
shown.
SEIA0146J
SEIA0149J
RSU-12
REAR SUSPENSION BEAM
Revision: June 20062007 Versa
REAR SUSPENSION BEAMPFP:55501
Removal and InstallationEES002D2
REMOVAL
1. Remove rear tires from vehicle using power tool.
2. Separate parking brake rear cable from rear drum brake and rear suspension beam. Refer to PB-4,
"PARKING BRAKE CONTROL" .
3. Remove wheel sensor and wheel sensor harness from wheel hub and bearing assembly and rear suspen-
sion beam. Refer to BRC-33, "
WHEEL SENSORS" .
4. Remove lock plate and separate brake tube from brake hose.
Refer to BR-11, "
BRAKE TUBE AND HOSE" .
5. Remove wheel hub and bearing assembly and back plate. Refer
to RAX-4, "
WHEEL HUB" .
6. Set jack under rear suspension beam.
7. Remove coil spring (left/right). Refer to RSU-11, "
Removal and
Installation" .
8. Remove bolts between body and rear suspension beam
bracket. Refer to RSU-8, "
Components" .
9. Gradually lower the jack, and then remove rear suspension
beam from vehicle.
10. Remove the rear suspension beam bracket bolt and nut, and then remove rear suspension beam bracket
from rear suspension beam. Refer to RSU-8, "
Components" .
11. Remove brake tube protector from rear suspension beam..
INSPECTION AFTER REMOVAL
Check components for deformation, cracks, and other damage, and replace if necessary.
INSTALLATION
Installation is in the reverse order of removal. For tightening torque, refer to RSU-8, "Components" .
Perform final tightening of rear suspension beam and rear sus-
pension beam bracket (rubber bushing) under unladen condi-
tions with tires on level ground.
Refill with new brake fluid and bleed air. Refer to BR-10, "Bleed-
ing Brake System" .
Check the following after finishing work.
–Parking brake operation (stroke): Refer to PB-4, "ADJUST-
MENT" .
–Wheel sensor harness for proper connection: Refer to BRC-33,
"WHEEL SENSORS" .
MEIA0029E
MEIA0030E
STC-4
[EPS]
PRECAUTIONS
Revision: June 20062007 Versa
Service Notice or Precautions for EPS SystemUGS0008F
CAUTION:
Check or confirm the following item when performing the trouble diagnosis.
Check any possible causes by interviewing the symptom and it’s condition from the customer if
any malfunction, such as EPS warning lamp turns ON, occurs.
Check if air pressure and size of tires are proper, the specified part is used for the steering wheel,
and control unit is genuine part.
Check if the connection of steering column assembly and steering gear assembly is proper (there
is not looseness of mounting bolts, damage of rods, boots or sealants, and leakage of grease,
etc).
Check if the wheel alignment is adjusted properly.
Check if there is any damage or modification to suspension or body resulting in increased weight
or altered ground clearance.
Check if installation conditions of each link and suspension are proper.
Check if the battery voltage is proper
Check connection conditions of each connector are proper.
Before connecting or disconnecting the EPS control unit
harness connector, turn ignition switch “OFF” and discon-
nect battery ground cable. Because battery voltage is
applied to EPS control unit even if ignition switch is turned
“OFF”.
When connecting or disconnecting pin connectors into or
from EPS control unit, take care not to damage pin termi-
nals (bend or break).
When connecting pin connectors, make sure that there are
no bends or breaks on EPS control unit pin terminal.
Before replacing EPS control unit, perform EPS control unit
input/output signal inspection and make sure whether EPS
control unit functions properly or not. Refer to STC-11,
"EPS Control Unit Input/Output Signal Reference Values" .
SEF 2 89 H
SEF 2 91 H
SDIA1848E
WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
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SECTION WT
A
B
WT
Revision: June 20062007 Versa PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
PREPARATION ........................................................... 3
Special Service Tool ................................................. 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
ROAD WHEEL ............................................................ 5
Inspection ................................................................. 5
ALUMINUM WHEEL ............................................. 5
STEEL WHEEL ..................................................... 5
ROAD WHEEL TIRE ASSEMBLY .............................. 6
Balancing Wheels .................................................... 6
Rotation .................................................................... 6
LOW TIRE PRESSURE WARNING SYSTEM ............ 7
System Components ................................................ 7
System Description .................................................. 7
BODY CONTROL MODULE (BCM) ...................... 7
TRANSMITTER ..................................................... 8
REMOTE KEYLESS ENTRY RECEIVER ............. 8
COMBINATION METER ....................................... 8
CAN COMMUNICATION ............................................ 9
System Description .................................................. 9
TROUBLE DIAGNOSES .......................................... 10
Wiring Diagram — T/WARN — .............................. 10
Terminals and Reference Values for BCM ..............11
ID Registration Procedure .......................................11
ID REGISTRATION WITH TRANSMITTER
ACTIVATION TOOL .............................................11
ID REGISTRATION WITHOUT TRANSMITTER
ACTIVATION TOOL ............................................ 12
Transmitter Wake Up Operation ............................. 13
CONSULT-II Function (BCM) ................................. 14
How to Perform Trouble Diagnosis for Quick and Accurate Repair ...................................................... 15
INTRODUCTION ................................................. 15
WORK FLOW ...................................................... 15
Preliminary Check .................................................. 16
Self-Diagnosis ........................................................ 16
DESCRIPTION .................................................... 16
FUNCTION .......................................................... 16
Flash Code/Symptom Chart ................................... 19
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 20
Data From Transmitter Not Being Received ........... 20
MALFUNCTION CODE NO. 21, 22, 23 OR 24
(DTC C1708, C1709, C1710 OR C1711) ............ 20
Transmitter Malfunction .......................................... 20
MALFUNCTION CODE NO. 31, 32, 33, 34, 41,
42, 43, 44, 45, 46, 47 OR 48 ............................... 20
Transmitter Pressure Malfunction ........................... 21
MALFUNCTION CODE NO. 35, 36, 37 OR 38 ... 21
Vehicle Speed Signal .............................................. 22
MALFUNCTION CODE NO. 52 (DTC C1729) .... 22
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 23
Low Tire Pressure Warning Lamp Does Not Come
On When Ignition Switch Is Turned On. ................. 23
Low Tire Pressure Warning Lamp Stays On When
Ignition Switch Is Turned On .................................. 23
Low Tire Pressure Warning Lamp Flashes When
Ignition Switch Is Turned On. ................................. 25
Hazard Warning Lamps Flash When Ignition Switch
Is Turned On ........................................................... 26
ID Registration Cannot Be Completed ................... 26
REMOVAL AND INSTALLATION ............................. 27
Transmitter (Pressure Sensor) ............................... 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 29
Road Wheel ............................................................ 29
Tire ......................................................................... 29