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TRANSAXLE ASSEMBLY
MT-15
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TRANSAXLE ASSEMBLYPFP:32010
Removal and InstallationUCS005LQ
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Inserted CSC returns to the original position when removing transaxle assembly. Dust on clutch disc
sliding parts may damage CSC seal, and may cause clutch fluid leakage.
COMPONENTS
REMOVAL
1. Drain gear oil. Refer to MT-9, "Changing M/T Oil" .
2. Drain clutch fluid and remove clutch tube from CSC. Refer to CL-9, "
Removal and Installation" .
CAUTION:
Do not depress clutch pedal during removal procedure.
3. Remove engine and transaxle assembly. Refer to EM-73, "
Removal and Installation" .
4. Remove starter motor. Refer to SC-23, "
Removal and Installation" .
5. Remove transaxle assembly to engine bolts.
6. Separate transaxle assembly from engine.
INSTALLATION
Installation is in the reverse order of removal.
1. LH engine mount bracket (transaxle
side)2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod⇐Front
: Refer to MT-15, "
INSTALLATION" for specification.
SCIA7631E
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TRANSAXLE ASSEMBLY
MT-17
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Disassembly and AssemblyUCS005LR
COMPONENTS
Case and Housing Components
1. Filler plug 2. Gasket 3. Transaxle case
4. Bushing 5. Shift finger 6. Snap ring
7. Oil gutter 8. Oil channel 9. Position switch
10. Shift lever oil seal 11. Shift lever 12. Retaining pin
13. Bracket 14. Differential side oil seal 15. Control lever oil seal
16. Control lever 17. Magnet 18. Drain plug
19. Input shaft oil seal 20. CSC (Concentric Slave Cylinder) 21. Clutch housing
22. 2way connector 23. Pinion shaft 24. Pinion gear
Apply Genuine Silicone RTV or the equivalent. Refer to GI-XX, "Recommended chemical products and sealants"
SFIA3291E
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TRANSAXLE ASSEMBLY
MT-23
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DISASSEMBLY
1. Remove drain plug and gasket from clutch housing, and drain oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove CSC from clutch housing.
4. Remove retaining pin from shift lever (1) using a suitable tool.
5. Remove bracket (2) and position switch (3) from transaxle case.
6. Remove bolts.
7. Remove reverse idler shaft bolt ( ) and seal washer.
8. Remove transaxle case (1) upward while rotating control lever
(2).
PCIB1693E
PCIB1694E
PCIB1695E
PCIB1696E
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TRANSAXLE ASSEMBLY
MT-25
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17. Remove input shaft assembly (1), mainshaft assembly (2), and
1st-2nd fork rod (3) from clutch housing.
18. Remove final drive assembly (1) from clutch housing.
19. Remove magnet from clutch housing.
20. Remove differential side oil seals (1) from clutch housing and
transaxle case using a suitable tool.
CAUTION:
Be careful not to damage clutch housing and transaxle
case.
21. Remove differential side bearing outer race (1) from clutch hous-
ing using a suitable tool.
CAUTION:
Be careful not to damage clutch housing.
22. Remove differential side bearing outer race (1) and shim (2)
from transaxle case using a brass bar as shown.
CAUTION:
Be careful not to damage transaxle case.
PCIB1702E
PCIB1703E
PCIB1704E
PCIB1716E
PCIB1705E
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MT-26
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
23. Remove retaining pin from control lever (1) using a suitable tool.
24. Remove control lever.
25. Remove shift finger (1) from transaxle case.
26. Remove control lever oil seal and bushings from transaxle case
using a suitable tool.
27. Remove oil gutter (1) from transaxle case.
28. Remove shift lever oil seal (1) from transaxle case.
PCIB1 711 E
PCIB1712E
PCIB1713E
PCIB1707E
PCIB1709E
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TRANSAXLE ASSEMBLY
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29. Remove bushings (1) from transaxle case using a suitable tool.
30. Remove mainshaft rear bearing outer race and shim from tran-
saxle case using a suitable tool.
CAUTION:
Be careful not to damage transaxle case.
31. Remove snap ring (1) and oil channel (2) from transaxle case.
32. Remove input shaft oil seal (1) from clutch housing using a suit-
able tool.
33. Remove mainshaft front bearing outer race (1) and oil channel
(2) from clutch housing using Tool (A) and suitable tool (B).
PCIB1710E
PCIB1706E
PCIB1708E
PCIB1714E
Tool number A: KV381054S0 (J-34286)
PCIB1718E
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TRANSAXLE ASSEMBLY
MT-29
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2. Install two way connector (1) into clutch housing.
3. Install bushings (1) until they are flush with end face of clutch
housing using a suitable tool (A).
4. Install oil channel and mainshaft front bearing outer race into
clutch housing using Tool (A).
CAUTION:
Do not reuse oil channel.
5. Install input shaft oil seal (1) into clutch housing using Tool (A).
6. Install snap ring (1) and oil channel (2) onto transaxle case.
PCIB1720E
PCIB1725E
Tool number A: KV38100200 ( — )
PCIB1724E
Tool number A: ST33220000 ( — )
PCIB1721E
PCIB1729E
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MT-30
TRANSAXLE ASSEMBLY
Revision: June 20062007 Versa
7. Install shim and mainshaft rear bearing outer race into transaxle
case using Tool (A).
8. Install bushings (1) into transaxle case using a suitable tool (A).
9. Install oil gutter (1) onto transaxle case.
10. Install shift lever oil seal (1) and bushing (2) into transaxle case
using a suitable tool (A).
11. Install control lever oil seal and bushings into transaxle case
using a suitable tool.
12. Install shift finger (1) into transaxle case.Tool number A: KV38100200 ( — )
PCIB1728E
PCIB1727E
PCIB1730E
PCIB1731E
PCIB1712E