MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION MA
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Revision: 2006 November2007 350Z
MAINTENANCE
PRECAUTIONS .......................................................... 3
Precautions for Battery Service ................................ 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
GENERAL MAINTENANCE ....................................... 5
Explanation of General Maintenance ....................... 5
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
Schedule 2 ............................................................. 10
EMISSION CONTROL SYSTEM MAINTE-
NANCE ................................................................ 10
CHASSIS AND BODY MAINTENANCE ............. 10
RECOMMENDED FLUIDS AND LUBRICANTS .......11
Fluids and Lubricants .............................................. 11
Engine Oil Recommendation ................................. 12
ANTI-FREEZE COOLANT MIXTURE RATIO ..... 12
ENGINE MAINTENANCE ......................................... 13
Checking Drive Belts .............................................. 13
Tension Adjustment ................................................ 13
Changing Engine Coolant ...................................... 13
DRAINING ENGINE COOLANT ......................... 13
REFILLING ENGINE COOLANT ........................ 14
FLUSHING COOLING SYSTEM ......................... 15
Checking Fuel Lines ............................................... 16
Changing Air Cleaner Filter .................................... 16
VISCOUS PAPER TYPE ..................................... 16
Changing Engine Oil .............................................. 16
Changing Oil Filter ................................................. 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ............... 18
Changing Spark Plugs (Iridium-Tipped Type) ........ 18
REMOVAL ........................................................... 18
INSPECTION AFTER REMOVAL ....................... 18INSTALLATION ................................................... 19
Checking EVAP Vapor Lines .................................. 19
CHASSIS AND BODY MAINTENANCE ................... 20
Checking Exhaust System ...................................... 20
Checking Clutch Fluid Level and Leaks ................. 20
Checking M/T Oil .................................................... 20
Changing M/T Oil .................................................... 20
Checking A/T Fluid ................................................. 20
Changing A/T Fluid ................................................. 22
Checking Differential Gear Oil ................................ 23
Changing Differential Gear Oil ................................ 23
Balancing Wheels (Bonding Weight Type) ............. 23
REMOVAL ........................................................... 23
WHEEL BALANCE ADJUSTMENT ..................... 23
Tire Rotation ........................................................... 25
Checking Brake Fluid Level and Leaks .................. 25
Checking Brake Lines and Cables ......................... 25
Changing Brake Fluid ............................................. 25
Checking Disc Brake .............................................. 25
ROTOR ................................................................ 25
CALIPER ............................................................. 26
PAD ..................................................................... 26
Checking Steering Gear and Linkage ..................... 26
STEERING GEAR ............................................... 26
STEERING LINKAGE ......................................... 26
Checking Power Steering Fluid and Lines .............. 27
Axle and Suspension Parts .................................... 27
Lubricating Locks, Hinges and Hood Latch (Coupe) ... 28
Lubricating Locks, Hinges and Hood Latch (Road-
ster) ........................................................................ 28
Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters .......................................................... 29
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 30
Standard and Limit .................................................. 30
BELT DEFLECTION AND TENSION .................. 30
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 30
ENGINE OIL CAPACITY (APPROXIMATE) ........ 30
SPARK PLUG (IRIDIUM-TIPPED TYPE) ............ 30
MA-6
GENERAL MAINTENANCE
Revision: 2006 November2007 350Z
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly, and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage.MA-29
Accelerator pedalCheck the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal.—
Clutch PedalMake sure the pedal operates smoothly and check it has the proper free play. —
BrakesCheck that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
boosterCheck the pedal for smooth operation and make sure it has the proper distance
under it when depressed fully. Check the brake booster function. Be sure to
keep the floor mats away from the pedal.BR-7
, BR-23
Parking brakeCheck that the lever has the proper travel and make sure that the vehicle is held
securely on a fairly steep hill when only the parking brake is applied.PB-3
Automatic transmis-
sion “Park” mecha-
nismCheck that the lock release button on the selector lever operates properly and
smoothly. On a fairly steep hill check that the vehicle is held securely with the
selector lever in the “P” position without applying any brakes.— ItemReference page
ItemReference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. —
Engine coolant levelCheck the coolant level when the engine is cold.MA-13
Radiator and hosesCheck the front of the radiator and clean off any dirt, insects, leaves, etc., that
may have accumulated. Make sure the hoses have no cracks, deformation,
deterioration or loose connections.—
Brake and clutch fluid
levelsMake sure that the brake and clutch fluid levels are between the “MAX” and
“MIN” lines on the reservoirs.MA-25
, MA-20
BatteryCheck the fluid level in each cell. It should be between the “MAX” and “MIN”
lines. Vehicles operated in high temperatures or under severe conditions require
frequent checks of the battery fluid level.—
Engine drive beltsMake sure that no belt is frayed, worn, cracked or oily.MA-13
Engine oil levelCheck the level on oil level gauge after parking the vehicle on a level spot and
turning off the engine.MA-16
Power steering fluid
level and linesCheck the level on the dipstick with the engine off. Check the lines for improper
attachment, leaks, cracks, etc.MA-27
Exhaust systemMake sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately locate
the trouble and correct it.MA-20
UnderbodyThe underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these sub-
stances, otherwise rust will form on the floor pan, frame, fuel lines and around
the exhaust system. At the end of winter, the underbody should be thoroughly
flushed with plain water, being careful to clean those areas where mud and dirt
can easily accumulate.—
Fluid leaksCheck under the vehicle for fuel, oil, water or other fluid leaks after the vehicle
has been parked for a while. Water dripping from the air conditioner after use is
normal. If you should notice any leaks or gasoline fumes are evident, check for
the cause and correct it immediately.—
ENGINE MAINTENANCE
MA-17
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Revision: 2006 November2007 350Z
Engine oil capacity (Approximate):
Unit: (US qt, lmp qt)
CAUTION:
When filling engine oil, do not pull out oil level gauge.
The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
Always use oil level gauge to determine the proper amount of engine oil in the engine.
7. Warm up engine and check area around drain plug and oil filter for oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level.
Changing Oil FilterNLS0000G
REMOVAL
WARNING:
Be careful not to get burned when engine and engine oil may be hot.
1. Remove undercover with power tool.
2. Using oil filter wrench [SST], remove oil filter.
CAUTION:
Oil filter is provided with relief valve. Use Genuine NIS-
SAN Oil Filter or equivalent.
When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage.
Do not allow engine oil to adhere to drive belts.
Completely wipe off any engine oil that adheres to engine
and vehicle.
INSTALLATION
1. Remove foreign materials adhering to oil filter installation surface.
2. Apply engine oil to the oil seal contact surface of new oil filter.
Drain and refill With oil filter change 4.9 (5-1/8, 4-1/4)
Without oil filter change 4.6 (4-7/8, 4)
Dry engine (Overhaul)5.5 (5-3/4, 4-7/8)
A : Make sure that the oil level is between “L” and “H”
PBIC4931E
PBIC0819E
SMA010
MA-18
ENGINE MAINTENANCE
Revision: 2006 November2007 350Z
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn. Or tighten to specification.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to MA-16, "Changing Engine Oil" .
2. Start engine, and check there is no leak of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level and adjust engine oil. Refer to MA-16, "
Changing Engine Oil" .
Changing Spark Plugs (Iridium-Tipped Type)NLS0000H
REMOVAL
1. Remove engine cover with power tool. Refer to EM-17, "INTAKE MANIFOLD COLLECTOR" .
2. Remove ignition coil. Refer to EM-31, "
IGNITION COIL" .
3. Remove spark plug using spark plug wrench (commercial ser-
vice tool).
CAUTION:
Do not drop or shock it.
INSPECTION AFTER REMOVAL
CAUTION:
Do not drop or shock spark plug.
Do not use wire brush for cleaning.
If plug tip is covered with carbon, spark plug cleaner may
be used.Oil filter:
: 17.7 N·m (1.8 kg-m, 13 ft-lb)
SMA229B
a : 14 mm (0.55 in)
PBIC5043E
MakeDENSO
Standard typeFXE22HR-11
Gap (Nominal) : 1.1 mm (0.043 in)
Cleaner air pressure:
Less than 588 kPa (6 kg/cm
2 , 85 psi)
Cleaning time:
Less than 20 seconds
SMA773C
MA-20
CHASSIS AND BODY MAINTENANCE
Revision: 2006 November2007 350Z
CHASSIS AND BODY MAINTENANCEPFP:00100
Checking Exhaust SystemNLS0000J
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, chafing or deterioration.
If anything is found, repair or replace damaged parts.
Checking Clutch Fluid Level and LeaksNLS0000K
If fluid level is extremely low, check clutch system for leaks.
Checking M/T OilNLS0000L
Check for oil leakage.
Changing M/T OilNLS0000M
1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
CAUTION:
Do not reuse gasket.
Checking A/T FluidNLS0000N
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen the level gauge bolt.
SMA211A
SMA941B
Oil grade and
viscosity:Refer to MA-11, "RECOMMENDED FLU-
IDS AND LUBRICANTS" .
Oil capacity:
Approx. 2.9 (3-1/8 US qt, 2-1/2 lmp qt)
Filler plug and drain plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
PCIB0268E
CHASSIS AND BODY MAINTENANCE
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Checking Differential Gear OilNLS0000P
Check for oil leakage.
Changing Differential Gear OilNLS0000Q
1. Drain oil from drain plug and refill with new gear oil.
2. Check oil level.
CAUTION:
Gaskets are not reusable. Never reuse them.
Balancing Wheels (Bonding Weight Type)NLS0000R
REMOVAL
1. Remove inner and outer balance weights from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal.
After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road
wheel.
WHEEL BALANCE ADJUSTMENT
If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on tire balance machine using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the tire balance machine indicator, multiply outer
unbalance value by 5/3 to determine balance weight that should be used. Select the outer balance weight
with a value closest to the calculated value above and install it to the designated outer position of, or at the
designated angle in relation to the road wheel.Level gauge bolt:
: 5.1 N·m (0.52 kg-m, 45 in-lb)
SMA012C
Oil grade and Viscosity:
Refer to MA-11, "
RECOMMENDED FLUIDS
AND LUBRICANTS" .
Capacity:
R200, R200V
1.4 (3 US pt, 2 - 1/2 lmp pt)
Drain plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
Filler plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
SDIA1151E
CHASSIS AND BODY MAINTENANCE
MA-27
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Checking Power Steering Fluid and LinesNLS0000Y
Check fluid level in reservoir tank with engine off.
Use “HOT” range at fluid temperatures of 50 to 80°C (122 to 176°F)
or “COLD” range at fluid temperatures of 0 to 30°C (32 to 86°F).
CAUTION:
Do not overfill.
Recommended fluid is Genuine NISSAN PSF or equivalent.
Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS"
Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.
Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsNLS0000Z
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
Shake each wheel to check for excessive play.
Check wheel bearings for smooth operation.
Check axle and suspension nuts and bolts for looseness.
Check strut (shock absorber) for oil leakage or other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
SST850C
SST851C
SMA525A
SFA392B
MA-30
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 November2007 350Z
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitNLS00014
BELT DEFLECTION AND TENSION
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (US qt, lmp qt)
ENGINE OIL CAPACITY (APPROXIMATE)
Unit: (US qt, lmp qt)
SPARK PLUG (IRIDIUM-TIPPED TYPE)
WHEEL BALANCE
Tightening TorqueNLS00015
Unit: N·m (kg-m, ft-lb),
Unit: N·m (kg-m, in-lb)* Tension of drive belts Auto adjustment by auto tensioner
Engine coolant capacity (With reservoir tank at “MAX” level) 9.0 (9-1/2, 7-7/8)
Reservoir tank engine coolant capacity (at MAX level) 0.8 (7/8, 3/4)
Drain and refill With oil filter change 4.9 (5-1/8, 4-1/4)
Without oil filter change 4.6 (4-7/8, 4)
Dry engine (Overhaul)5.5 (5-3/4, 4-7/8)
MakeDENSO
Standard typeFXE22HR-11
Gap (Nominal)1.1 mm (0.043 in)
Maximum allowable unbalanceDynamic (At rim flange) Less than 5 g (0.17 oz) (one side)
Static (At rim flange) Less than 10 g (0.35 oz)
Radiator drain plug1.2 (0.12, 11)*
Air relief plug1.2 (0.12, 11)*
Oil pan drain plug34.3 (3.5, 25)
Oil filter17.7 (1.8, 13)
Spark plug19.6 (2.0, 14)