MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION MA
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MAINTENANCE
PRECAUTIONS .......................................................... 3
Precautions for Battery Service ................................ 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
GENERAL MAINTENANCE ....................................... 5
Explanation of General Maintenance ....................... 5
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
Schedule 2 ............................................................. 10
EMISSION CONTROL SYSTEM MAINTE-
NANCE ................................................................ 10
CHASSIS AND BODY MAINTENANCE ............. 10
RECOMMENDED FLUIDS AND LUBRICANTS .......11
Fluids and Lubricants .............................................. 11
Engine Oil Recommendation ................................. 12
ANTI-FREEZE COOLANT MIXTURE RATIO ..... 12
ENGINE MAINTENANCE ......................................... 13
Checking Drive Belts .............................................. 13
Tension Adjustment ................................................ 13
Changing Engine Coolant ...................................... 13
DRAINING ENGINE COOLANT ......................... 13
REFILLING ENGINE COOLANT ........................ 14
FLUSHING COOLING SYSTEM ......................... 15
Checking Fuel Lines ............................................... 16
Changing Air Cleaner Filter .................................... 16
VISCOUS PAPER TYPE ..................................... 16
Changing Engine Oil .............................................. 16
Changing Oil Filter ................................................. 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ............... 18
Changing Spark Plugs (Iridium-Tipped Type) ........ 18
REMOVAL ........................................................... 18
INSPECTION AFTER REMOVAL ....................... 18INSTALLATION ................................................... 19
Checking EVAP Vapor Lines .................................. 19
CHASSIS AND BODY MAINTENANCE ................... 20
Checking Exhaust System ...................................... 20
Checking Clutch Fluid Level and Leaks ................. 20
Checking M/T Oil .................................................... 20
Changing M/T Oil .................................................... 20
Checking A/T Fluid ................................................. 20
Changing A/T Fluid ................................................. 22
Checking Differential Gear Oil ................................ 23
Changing Differential Gear Oil ................................ 23
Balancing Wheels (Bonding Weight Type) ............. 23
REMOVAL ........................................................... 23
WHEEL BALANCE ADJUSTMENT ..................... 23
Tire Rotation ........................................................... 25
Checking Brake Fluid Level and Leaks .................. 25
Checking Brake Lines and Cables ......................... 25
Changing Brake Fluid ............................................. 25
Checking Disc Brake .............................................. 25
ROTOR ................................................................ 25
CALIPER ............................................................. 26
PAD ..................................................................... 26
Checking Steering Gear and Linkage ..................... 26
STEERING GEAR ............................................... 26
STEERING LINKAGE ......................................... 26
Checking Power Steering Fluid and Lines .............. 27
Axle and Suspension Parts .................................... 27
Lubricating Locks, Hinges and Hood Latch (Coupe) ... 28
Lubricating Locks, Hinges and Hood Latch (Road-
ster) ........................................................................ 28
Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters .......................................................... 29
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 30
Standard and Limit .................................................. 30
BELT DEFLECTION AND TENSION .................. 30
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 30
ENGINE OIL CAPACITY (APPROXIMATE) ........ 30
SPARK PLUG (IRIDIUM-TIPPED TYPE) ............ 30
MA-6
GENERAL MAINTENANCE
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UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly, and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage.MA-29
Accelerator pedalCheck the pedal for smooth operation and make sure the pedal does not catch
or require uneven effort. Keep the floor mats away from the pedal.—
Clutch PedalMake sure the pedal operates smoothly and check it has the proper free play. —
BrakesCheck that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
boosterCheck the pedal for smooth operation and make sure it has the proper distance
under it when depressed fully. Check the brake booster function. Be sure to
keep the floor mats away from the pedal.BR-7
, BR-23
Parking brakeCheck that the lever has the proper travel and make sure that the vehicle is held
securely on a fairly steep hill when only the parking brake is applied.PB-3
Automatic transmis-
sion “Park” mecha-
nismCheck that the lock release button on the selector lever operates properly and
smoothly. On a fairly steep hill check that the vehicle is held securely with the
selector lever in the “P” position without applying any brakes.— ItemReference page
ItemReference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. —
Engine coolant levelCheck the coolant level when the engine is cold.MA-13
Radiator and hosesCheck the front of the radiator and clean off any dirt, insects, leaves, etc., that
may have accumulated. Make sure the hoses have no cracks, deformation,
deterioration or loose connections.—
Brake and clutch fluid
levelsMake sure that the brake and clutch fluid levels are between the “MAX” and
“MIN” lines on the reservoirs.MA-25
, MA-20
BatteryCheck the fluid level in each cell. It should be between the “MAX” and “MIN”
lines. Vehicles operated in high temperatures or under severe conditions require
frequent checks of the battery fluid level.—
Engine drive beltsMake sure that no belt is frayed, worn, cracked or oily.MA-13
Engine oil levelCheck the level on oil level gauge after parking the vehicle on a level spot and
turning off the engine.MA-16
Power steering fluid
level and linesCheck the level on the dipstick with the engine off. Check the lines for improper
attachment, leaks, cracks, etc.MA-27
Exhaust systemMake sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately locate
the trouble and correct it.MA-20
UnderbodyThe underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these sub-
stances, otherwise rust will form on the floor pan, frame, fuel lines and around
the exhaust system. At the end of winter, the underbody should be thoroughly
flushed with plain water, being careful to clean those areas where mud and dirt
can easily accumulate.—
Fluid leaksCheck under the vehicle for fuel, oil, water or other fluid leaks after the vehicle
has been parked for a while. Water dripping from the air conditioner after use is
normal. If you should notice any leaks or gasoline fumes are evident, check for
the cause and correct it immediately.—
PERIODIC MAINTENANCE
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CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.
NOTE:
(1) If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every
30,000 miles (48,000 km) or 24 months. Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause
deterioration in driveability and automatic transmission durability, and may damage the automatic transmission, which is not
covered by the NISSAN new vehicle limited warranty.
(2) Tires cannot be rotated in this vehicle. Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months,
whichever comes first.Miles x 1,000
(km x 1,000)
Months3.75
(6)
37.50
(12)
611 . 2 5
(18)
915
(24)
1218.75
(30)
1522.5
(36)
1826.25
(42)
2130
(48)
24
Brake lines & cables
IIMA-25
Brake pads & rotors
IIIIMA-25
Automatic transmission
fluid, manual transmission
& differential gear oilNOTE (1) I IMA-20, MA-
22 , MA-20 ,
MA-23
Steering gear & linkage,
axle & suspension parts I I I IMA-26, RSU-
5 , MA-27
Tire rotation NOTE (2)MA-5,
MA-25
Exhaust system
IIIIMA-20
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title Perform at number of miles,
kilometers or months,
whichever comes first.Miles x 1,000
(km x 1,000)
Months33.75
(54)
2737.5
(60)
3041.25
(66)
3345
(72)
3648.75
(78)
3952.5
(84)
4256.25
(90)
4560
(96)
48
Brake lines & cables
IIMA-25
Brake pads & rotors
I IIIMA-25
Automatic transmission
fluid, manual transmission
& differential gear oilNOTE (1) I IMA-20, MA-22
, MA-20
, MA-
23
Steering gear & linkage,
axle & suspension parts I I I IMA-26, RSU-
5 , MA-27
Tire rotation NOTE (2)MA-5,
MA-25
Exhaust system
I IIIMA-20
MA-10
PERIODIC MAINTENANCE
Revision: 2006 November2007 350Z
Schedule 2NLS00007
EMISSION CONTROL SYSTEM MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found
damaged or if auto belt tensioner reading reaches maximum limit.
(2) Maintenance-free item. For service procedures, refer to FL section.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.
NOTE:
(1) Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new
vehicle limited warranty.
(2) Tires cannot be rotated in this vehicle. Refer to “Tire rotation” under the “GENERAL MAINTENANCE” heading earlier in this section. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference Sec-
tion - Page or -
Content Title Perform at number of miles,
kilometers or months, whichever
comes first.Miles x 1,000
(km x 1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
Drive belts NOTE (1) I*MA-13
Air cleaner filter [R] [R]MA-16
EVAP vapor lines I* I*MA-19
Fuel lines I* I*MA-16
Fuel filter NOTE (2)-
Engine coolant NOTE (3) R*MA-13
Engine oil R R R R R R R RMA-16
Engine oil filter (Use part No.
15208 65F01 or equivalent.)RRRR R RRRMA-17
Spark plugs (Iridium-tipped
type)Replace every 105,000 miles (169,000 km).MA-18
Intake & exhaust valve clear-
ance*NOTE (4)EM-80
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference Sec-
tion - Page or -
Content Title Perform at number of miles, kilo-
meters or months, whichever
comes first.Miles x 1,000
(km x 1,000)
Months7.5
(12)
615
(24)
1222.5
(36)
1830
(48)
2437.5
(60)
3045
(72)
3652.5
(84)
4260
(96)
48
Brake lines & cables
IIIIMA-25
Brake pads & rotors
IIIIMA-25
Automatic transmission fluid,
manual transmission & differen-
tial gear oilNOTE (1) IIIIMA-20
, MA-20 ,
MA-23
Steering gear & linkage, axle &
suspension parts I IMA-26,
RSU-5
, MA-27
Tire rotation NOTE (2)MA-5,
MA-25
Exhaust system
IIMA-20
RECOMMENDED FLUIDS AND LUBRICANTS
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RECOMMENDED FLUIDS AND LUBRICANTSPFP:00000
Fluids and Lubricants NLS00008
*1: For further details, see “Engine Oil Recommendation”.
*2: Using automatic transmission fluid other than Genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new
vehicle limited warranty .
*3: For Canada, NISSAN Automatic Transmission Fluid (ATF), DEXRON
TM III/ MERCONTM or equivalent ATF may also be used.
*4: Available in mainland U.S.A. through your NISSAN dealer.
*5: For hot climates, viscosity SAE 90 is suitable for ambient temperatures above 0°C(32°F). Capacity (Approximate)
Recommended Fluids/Lubricants
US measure Imp measure Liter
Engine oil
Drain and refillWith oil filter
change5-1/8 qt 4-1/4 qt 4.9
Engine oil with API Certification Mark*1
Viscosity SAE 5W-30 Without oil fil-
ter change4-7/8 qt 4 qt 4.6
Dry engine (Overhaul) 5-3/4 qt 4-7/8 qt 5.5
Cooling sys-
temWith reservoir
tank9-1/2 qt 7-7/8 qt 9.0
Genuine NISSAN Long Life Antifreeze/ Coolant
or equivalent
Reservoir tank 7/8 qt 3/4 qt 0.8
Automatic transmission fluid 10-7/8 qt 9-1/8 qt 10.3 Genuine NISSAN Matic J ATF*2
Manual transmission gear oil 6-1/4 pt 5-1/8 pt 2.93Genuine NISSAN Manual Transmission Fluid
(MTF) HQ Multi 75W-85 or API GL-4,Viscosity
SAE 75W-85 or 75W-90
Power steering fluid (PSF) 1-1/8 qt 7/8 qt 1.0 Genuine NISSAN PSF or equivalent*3
Brake and clutch fluid — — —Genuine NISSAN Super Heavy Duty Brake
Fluid*4 or equivalent DOT 3 (US FMVSS No.
116)
Differential gear oil 3 pt 2-1/2 pt 1.4 API GL-5, Viscosity SAE 80W-90*5
Multi-purpose grease — — — NLGI No. 2 (Lithium soap base)
Windshield washer fluid — — —Genuine NISSAN Windshield Washer Concen-
trate Cleaner & Antifreeze or equivalent
Fuel recommendation — — —Refer toGI-5, "
Precautions for Fuel (Unleaded
Premium Gasoline Required)" .
CHASSIS AND BODY MAINTENANCE
MA-21
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4. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using “COLD” range on A/
T fluid level gauge as follows.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free
paper.
CAUTION:
When wiping away the A/T fluid level gauge, always use
lint-free paper, not a cloth one.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go.
CAUTION:
To check A/T fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T
fluid charging pipe, with the A/T fluid level gauge reversed from the normal attachment conditions.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add ATF to the A/T fluid
charging pipe.
CAUTION:
Do not overfill.
5. Drive vehicle for approximately 5 minutes in urban areas.
6. Make the A/T fluid temperature approximately 65°C (149°F).
NOTE:
A/T fluid level will be greatly affected by temperature as shown in figure. Therefore, be certain to
perform operation while checking data with CONSULT-II.
a. Connect CONSULT-II to data link connector.
b. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
c. Read out the value of “ATF TEMP 1”.
7. Re-check A/T fluid level at A/T fluid temperatures of approximately 65°C (149°F) using “HOT” range on A/
T fluid level gauge.
CAUTION:
When wiping away the A/T fluid level gauge, always use lint-free paper, not a cloth one.
SCIA7120E
SLIA0016E
CHASSIS AND BODY MAINTENANCE
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Tire RotationNLS0000S
CAUTION:
Do not include the T-type spare tire when rotating the tires.
Use NISSAN genuine wheel nuts for aluminum wheels.
NOTE:
Tire cannot be rotated in vehicle, as front tire are different size from rear tire and the direction of wheel rotation
is fixed in each tire.
Checking Brake Fluid Level and LeaksNLS0000T
If fluid level is extremely low, check brake system for leaks.
Checking Brake Lines and CablesNLS0000U
Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
Changing Brake FluidNLS0000V
1. Drain brake fluid from each bleed valve.
2. Refill until new brake fluid comes out from each bleed valve.
Use same procedure as in bleeding hydraulic system to refill
brake fluid.
Refer to BR-10, "
BRAKE FLUID" .
Refill with recommended Genuine Brake Fluid or equivalent
DOT 3 (US FMVSS No. 116).
Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas.
Checking Disc BrakeNLS0000W
ROTOR
Check condition, wear, and damage.
SBR451D
SBR389C
SBR419C
Front Rear
Brake model Other than brembo With brembo Other than brembo With brembo
Standard thickness (new) 28.0 mm (1.102 in) 30.0 mm (1.181 in) 16.0 mm (0.630 in) 22.0 mm (0.866 in)
Runout limit (with it attached to
the vehicle)0.035 mm (0.0014 in) 0.040 mm (0.0016 in) 0.055 mm (0.0022 in) 0.07 mm (0.0028 in)
Repair limit thickness 26.0 mm (1.024 in) 28.4 mm (1.118 in) 14.0 mm (0.551 in) 20.2 mm (0.795 in)
MA-26
CHASSIS AND BODY MAINTENANCE
Revision: 2006 November2007 350Z
CALIPER
Check for leakage.
PA D
Check for wear or damage.
Checking Steering Gear and LinkageNLS0000X
STEERING GEAR
Check gear housing and boots for looseness, damage and
grease leakage.
Check connection with steering column for looseness.
STEERING LINKAGE
Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.
SMA922A
BRA0010D
Front Rear
Brake model Other than brembo With brembo Other than brembo With brembo
Standard thickness (new) 11.0 mm (0.433 in) 9.3 mm (0.366 in) 8.5 mm (0.335 in) 9.1 mm (0.358 in)
Repair limit thickness 2.0 mm (0.079 in) 2.0 mm (0.079 in) 2.0 mm (0.079 in) 2.0 mm (0.079 in)
SLIA0014E