DRIVE BELTS
EM-13
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 November2007 350Z
3. While securely holding the square hole (A) in pulley center of
auto tensioner (1) with a spinner handle, move spinner handle in
the direction of arrow (loosening direction of drive belt).
CAUTION:
Avoid placing hand in a location where pinching may occur
if the holding tool accidentally comes off.
4. Under the above condition, insert a metallic bar of approximately
6 mm (0.24 in) diameter [hexagonal wrench (C) shown as exam-
ple in the figure] through the holding boss (B) to lock auto-ten-
sioner pulley arm.
5. Remove drive belt.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Make sure drive belt is securely installed around all pulleys.
Make sure drive belt is correctly engaged with the pulley groove.
Check for engine oil and engine coolant are not adhered drive belt and pulley groove.
INSPECTION AFTER INSTALLATION
Turn crankshaft pulley clockwise several times to equalize tension between each pulley, and then confirm ten-
sion of drive belt at indicator (notch on fixed side) is within the possible use range. Refer to EM-12, "
Checking
Drive Belts" .
ComponentsNBS006TG
Refer to GI-11, "Components" for symbol marks in the figure.
Removal and Installation of Drive Belt Auto-TensionerNBS006TH
REMOVAL
1. Remove drive belt. Refer to EM-12, "Removal and Installation" .
Keep auto-tensioner pulley arm locked after drive belt is removed.
2. Remove auto-tensioner and idler pulley.
Keep auto-tensioner pulley arm locked to install or remove auto-tensioner.
: Loosing direction of drive belt
PBIC4944E
1. Front timing chain case 2. Drive belt auto-tensioner 3. Idler pulley
4. Idler pulley
PBIC4945E
INTAKE MANIFOLD COLLECTOR
EM-19
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 November2007 350Z
7. Loosen mounting bolts with power tool in reverse order as
shown in the figure to remove intake manifold collector.
CAUTION:
Cover engine openings to avoid entry of foreign materials.
8. Remove PCV hose [between intake manifold collector and rocker cover (right bank)].
INSTALLATION
Note the following, and install in the reverse order of removal.
Intake Manifold Collector
If stud bolts were removed, install them and tighten to the specified torque below.
Tighten mounting bolts in numerical order as shown in the fig-
ure.
NOTE:
Tighten mounting bolts to secure gasket and intake manifold col-
lector.
Water Hose
Insert hose by 27 to 32 mm (1.06 to 1.26 in) from connector end.
Clamp hose at location of 3 to 7 mm (0.12 to 0.28 in) from hose end.
Electric Throttle Control Actuator
Install in the reverse order of removal.
Tighten mounting bolts in numerical order as shown in the fig-
ure.
CAUTION:
Handle carefully to avoid any shock to electric throttle
control actuator.
Do not disassemble.
The figure shows the electric throttle control actuator
(bank1) viewed from the air duct side.
Viewed from the air duct side, order of tightening mount-
ing bolts of electric throttle control actuator (bank2) is
the same as that of the electric throttle control actuator
(bank1).
Perform the “Throttle Valve Closed Position Learning” when harness connector of electric throttle control
actuator is disconnected. Refer to EC-77, "
Throttle Valve Closed Position Learning" .
Perform the “Idle Air Volume Learning” and “Throttle Valve Closed Position Learning” when electric throt-
tle control actuator is replaced. Refer to EC-77, "
Idle Air Volume Learning" .
: Engine front
PBIC4949E
: 10.8 N·m (1.1 kg-m, 8 ft-lb)
: Engine front
PBIC4949E
PBIC4948E
EM-38
FUEL INJECTOR AND FUEL TUBE
Revision: 2006 November2007 350Z
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretched while it was being attached, do not insert it
quickly into fuel tube.
Insert O-ring straight into fuel injector. Do not decenter or twist it.
4. Install fuel injector to fuel tube as follows:
a. Insert clip (3) into clip mounting groove (D) on fuel injector (5).
CAUTION:
Do not reuse clip. Replace it with a new one.
Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector (5) into fuel tube (1) with clip attached.
Insert it while matching it to the axial center.
Insert fuel injector (5) so that protrusion (A) of fuel tube
matches cutout (B) of clip (3).
Make sure that fuel tube flange (E) is securely fixed in flange
fixing groove (C) on clip (3).
c. Make sure that installation is complete by checking that fuel
injector does not rotate or come off.
Make sure that protrusions of fuel injectors are aligned with
cutouts of clips after installation.
5. Install fuel tube and fuel injector assembly to intake manifold.
CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts.
Tighten mounting bolts in two steps in numerical order as
shown in the figure.
6. Connect fuel injector harness connector.
7. Connect fuel feed hose (with damper).
Handling procedure of O-ring is the same as that of fuel damper and fuel sub-tube.
Insert fuel damper straight into fuel sub-tube.
Tighten mounting bolts evenly in turn.
After tightening mounting bolts, make sure that there is no gap between flange and fuel sub-tube.
8. Connect quick connector between fuel feed hose (with damper) and centralized under-floor piping con-
nection as follows:
a. Make sure no foreign substances are deposited in and around centralized under-floor piping and quick
connector, and no damage on them.
b. Thinly apply new engine oil around centralized under-floor piping from tip end to spool end.
c. Align center to insert quick connector straightly into centralized under-floor piping.
2 : O-ring (Black)
4 : O-ring (Green)
PBIC5042E
: Engine front
1st step
: 10.1 N·m (1.0 kg-m, 7 ft-lb)
2nd step
: 23.6 N·m (2.4 kg-m, 17 ft-lb)
PBIC4963E
EM-44
FRONT TIMING CHAIN CASE
Revision: 2006 November2007 350Z
FRONT TIMING CHAIN CASEPFP:13599
Removal and InstallationNBS0000Q
NOTE:
This section describes removal/installation procedure of front timing chain case and timing chain related
parts without removing oil pan (upper) on vehicle.
When oil pan (upper) needs to be removed or installed, or when rear timing chain case is removed or
installed, remove oil pans (upper and lower) first. Then remove front timing chain case, timing chain
related parts, and rear timing chain case in this order, and install in the reverse order of removal. Refer to
EM-53, "
TIMING CHAIN" .
Refer to EM-53, "TIMING CHAIN" for component parts location.
REMOVAL
1. Remove engine cover with power tool. Refer to EM-17, "INTAKE MANIFOLD COLLECTOR" .
2. Remove undercover with power tool.
3. Release the fuel pressure. Refer to EC-79, "
FUEL PRESSURE RELEASE" .
4. Disconnect the battery cable from the negative terminal.
5. Drain engine oil. Refer to LU-7, "
Changing Engine Oil" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine oil on drive belts.
6. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
7. Remove radiator cooling fan assembly. Refer to CO-21, "
COOLING FAN" .
8. Separate engine harnesses removing their brackets from front timing chain case.
9. Remove drive belts. Refer to EM-12, "
DRIVE BELTS" .
10. Remove intake manifold collector. Refer to EM-17, "
INTAKE MANIFOLD COLLECTOR" .
11. Remove harness bracket and fuel sub tube mounting bolt on front timing chain case.
12. Remove oil level gauge and guide.
13. Remove power steering oil pump from bracket with piping connected, and temporarily secure it to aside.
Refer to PS-28, "
POWER STEERING OIL PUMP" .
14. Remove power steering oil pump bracket. Refer to PS-28, "
POWER STEERING OIL PUMP" .
15. Remove alternator. Refer to SC-20, "
CHARGING SYSTEM" .
16. Remove water outlet and water piping. Refer to CO-28, "
WATER OUTLET AND WATER PIPING" .
17. Remove left and right valve timing control covers with the following procedure.
a. Disconnect valve timing control harness connector.
b. Loosen mounting bolts in reverse order as shown in the figure.
A : Right bank
B : Left bank
C : Dowel pin hole
PBIC4965E
EM-58
TIMING CHAIN
Revision: 2006 November2007 350Z
16. Remove internal chain guide (1) and slack guide (2).
17. Remove timing chain (primary) and crankshaft sprocket.
CAUTION:
After removing timing chain (primary), do not turn crankshaft and camshaft separately, or valves
will strike the piston heads.
18. Remove timing chain (secondary) and camshaft sprockets as follows:
a. Attach suitable stopper pin to the right and left timing chain ten-
sioners (secondary).
NOTE:
Use approximately 0.5 mm (0.02 in) dia. hard metal pin as a
stopper pin.
For removal of timing chain tensioner (secondary), refer to
EM-72, "
CAMSHAFT" . [Removing camshaft bracket (No. 1)
is required.]
b. Remove intake and exhaust camshaft sprocket bolts.
Secure the hexagonal portion of camshaft using wrench to
loosen mounting bolts.
CAUTION:
Do not loosen mounting bolts with securing anything
other than the camshaft hexagonal portion or with ten-
sioning the timing chain.
c. Remove timing chain (secondary) together with camshaft sprockets.
CAUTION:
Handle carefully to avoid any shock to camshaft sprocket.
PBIC4977E
PBIC3564E
KBIA4379J
TIMING CHAIN
EM-65
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 November2007 350Z
d. Tighten camshaft sprocket mounting bolts.
Secure camshaft using wrench at the hexagonal portion to
tighten mounting bolts.
e. Pull stopper pins out from timing chain tensioners (secondary).
7. Install timing chain (primary) as follows:
a. Install crankshaft sprocket.
Make sure the mating marks on crankshaft sprocket face the
front of engine.
b. Install timing chain (primary).
KBIA4379J
PBIC3564E
SEM929E
TIMING CHAIN
EM-67
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 November2007 350Z
CAUTION:
Do not overtighten slack guide mounting bolts. It is normal
for a gap to exist under the bolt seats when mounting bolts
are tightened to specification.
9. Install the timing chain tensioner (primary) with the following procedure:
a. Pull plunger stopper tab up (or turn lever downward) so as to
remove plunger stopper tab from the ratchet of plunger.
NOTE:
Plunger stopper tab and lever are synchronized.
b. Push plunger into the inside of tensioner body.
c. Hold plunger in the fully compressed position by engaging
plunger stopper tab with the tip of ratchet.
d. To secure lever, insert stopper pin through hole of lever into ten-
sioner body hole.
The lever parts and the tab are synchronized. Therefore, the
plunger will be secured under this condition.
NOTE:
Figure shows the example of 1.2 mm (0.047 in) diameter thin screwdriver being used as the stopper pin.
e. Install timing chain tensioner (primary).
Remove any dirt and foreign materials completely from the
back and the mounting surfaces of timing chain tensioner (pri-
mary).
f. Pull out stopper pin after installing, and then release plunger.
10. Make sure again that the mating marks on sprockets and timing chain have not slipped out of alignment.
11. Install new O-ring (1) on rear timing chain case.
12. Install new front oil seal on front timing chain case.
Apply new engine oil to both oil seal lip and dust seal lip.
PBIC2633E
PBIC3568E
PBIC3569E
A : Right bank
B : Left bank
PBIC5041E
EM-102
ENGINE ASSEMBLY
Revision: 2006 November2007 350Z
REMOVAL
Outline
At first, remove engine and transmission assembly with front suspension member from vehicle downward.
Then separate engine from transmission.
Preparation
1. Release fuel pressure. Refer to EC-79, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Disconnect both battery cables. Refer to SC-4, "
BATTERY" .
4. Remove the following parts:
Tower bar: Refer to FSU-20, "TOWER BAR" .
Engine cover: Refer to EM-17, "INTAKE MANIFOLD COLLECTOR" .
Cowl top cover (RH): Refer to EI-20, "COWL TOP" .
Undercover
Drive belts: Refer to EM-12, "DRIVE BELTS" .
Front road wheels and tires
5. Remove air cleaner case and air duct. Refer to EM-15, "
AIR CLEANER AND AIR DUCT" .
6. Discharge refrigerant from A/C circuit. Refer to ATC-123, "
REFRIGERANT LINES" .
7. Remove radiator cooling fan assembly, reservoir tank and hoses. Refer to CO-21, "
COOLING FAN" and
CO-13, "
RADIATOR" .
Engine Room
1. Disconnect heater hose at engine-side, and fit a plug onto hose end to prevent engine coolant leak.
2. Disconnect ground cable (between vehicle to left cylinder head).
3. Disconnect battery positive cable harness at vehicle side and temporarily fasten it on engine.
4. Disconnect A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope.
5. Remove engine room harness connectors as shown in the fig-
ure.
6. Disconnect two body ground cables.
7. Disconnect brake booster vacuum hose.
8. Disconnect fuel feed hose (with damper) and EVAP hose. Refer to EM-34, "
FUEL INJECTOR AND FUEL
TUBE" .
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leak.
9. Remove reservoir tank of power steering oil pump, and piping from vehicle, and temporarily secure them
on engine.
CAUTION:
When temporarily securing, keep the reservoir tank upright to avoid a fluid leak.
Passenger Room Side
Follow procedure below to disconnect engine room harness connectors at passenger room side, and tempo-
rarily secure them on engine.
PBIC1105E