2007 NISSAN 350Z instrument panel

CL-6
CLUTCH PEDAL
Revision: 2006 November2007 350Z
Removal and InstallationNCS00007
COMPONENTS
REMOVAL
1. Remove kicking plate. Refer to EI-35, "Removal and Installation (for Coupe Models)" or EI-37, "Removal
and Installation (for Roadster Models)" .
2. Remove footrest. Refer to EI-43, "
Removal and Installation" .
3. Remove dash side finisher (LH). Refer to IP-11, "
Removal and Installation" .
4. Remove instrument driver panel lower. Refer to IP-11, "
Removal and Installation" .
5. Remove the clutch interlock switch and ASCD clutch switch (with ASCD) connectors and harness.
6. Remove the snap pin and clevis pin.
7. Remove the pedal bracket mounting bolt and nuts and then remove the clutch pedal assembly.
INSPECTION AFTER REMOVAL
Check clutch pedal for bend, damage, or a cracked weld. If bend, damage, or a cracked weld is found, replace
the clutch pedal assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.

Tighten pedal stopper bolt lock nut or ASCD clutch switch lock nut to the specified torque after installing
the clutch pedal assembly in the vehicle and adjusting the pedal free play. Refer to CL-5, "
On-Vehicle
Inspection and Adjustment" .

After installing the clutch interlock switch, adjust the switch position. Refer to CL-5, "On-Vehicle Inspection
and Adjustment" .
1. Clutch interlock switch 2. Bracket 3. Clevis pin
4. Pedal stopper rubber 5. Clutch pedal 6. Stopper rubber
7. Pedal pad 8. ASCD clutch switch (With ASCD) 9. Pedal stopper bolt (Without ASCD)
10. Bushing 11. Snap pin
Refer to GI-11, "
Components" , and the followings for the symbols in the figure.
: Apply lithium-based grease including molybdenum disulphide.
PCIB1678E

CL-8
CLUTCH MASTER CYLINDER
Revision: 2006 November2007 350Z
CLUTCH MASTER CYLINDERPFP:30610
ComponentsNCS001A1
Removal and InstallationNCS00009
REMOVAL
1. Remove kicking plate. Refer to EI-35, "Removal and Installation (for Coupe Models)" or EI-37, "Removal
and Installation (for Roadster Models)" .
2. Remove footrest. Refer to EI-43, "
Removal and Installation" .
3. Remove dash side finisher. Refer to IP-11, "
Removal and Installation" .
4. Remove instrument driver panel lower. Refer to IP-11, "
Removal and Installation" .
5. Remove snap pin and clevis pin from the clevis, and separate it from clutch pedal.
6. Remove hoodledge cover. Refer to EI-20, "
Removal and Installation" .
7. Drain clutch fluid in reservoir tank and then remove reservoir hose.
CAUTION:
Do not spill clutch fluid onto painted surfaces. If it spills, wipe up immediately and wash the
affected area with water.
1. Nipple 2. Clamp 3. Reservoir hose
4. Cylinder body 5. Packing 6. Seat
7. Clevis 8. Clevis pin 9. Snap pin
10. Stopper ring 11. Stopper 12. Push rod
13. Piston assembly 14. Return spring 15. Reservoir seal
16. Spring pin
Refer to GI-11, "
Components" , and the followings for the symbols in the figure.
1: Apply lithium-based grease including molybdenum disulphide.
2: Apply rubber lubricant.
3: Apply silicone grease
SCIA7470E

CLUTCH MASTER CYLINDER
CL-9
D
E
F
G
H
I
J
K
L
MA
B
CL
Revision: 2006 November2007 350Z
8. Remove reservoir tank mounting nut and then remove reservoir
tank.
9. Remove clutch tube using a flare nut wrench.
10. Remove mounting nuts and then remove packing and master
cylinder assembly.
INSTALLATION
1. Check position of clevis and push rod. If measurement is outside
the standard length, adjust position of clevis and push rod.
2. Install packing and master cylinder assembly and tighten mount-
ing nuts to the specified torque. Refer to CL-8, "
Components" .
3. Connect clutch tube to master cylinder assembly and tempo-
rarily tighten flare nut.
4. Tighten clutch tube flare nut to the specified torque using a flare
nut torque wrench. Refer to CL-15, "
Removal and Installation" .
5. Install clevis to the clutch pedal, and fix clevis with clevis pin.
6. Install snap pin to the clevis pin.
7. Install reservoir hose to the nipple. Install the reservoir tank to
the vehicle, and then tighten mounting nuts to the specified
torque.
8. After completing this procedure, inspect and adjust for clutch
pedal and then bleed the clutch hydraulic system. Refer to CL-5,
"On-Vehicle Inspection and Adjustment" and CL-7, "Bleeding" .
9. Install hoodledge cover.
10. Install instrument driver panel lower. Refer to IP-11, "
Removal
and Installation" .
11. Install dash side finisher. Refer to IP-11, "
Removal and Installation" .
12. Install footrest. Refer to EI-43, "
FLOOR TRIM" .
13. Install kicking plate. Refer to EI-35, "
Removal and Installation (for Coupe Models)" or EI-37, "Removal
and Installation (for Roadster Models)" .
Disassembly and AssemblyNCS0000A
DISASSEMBLY
1. Remove spring pin, nipple and reservoir seal from cylinder body
using a pin punch.
2. Loosen push rod lock nut. Remove clevis and lock nut.
3. Remove the seat from the cylinder body.
4. Remove the stopper ring and stopper, and then remove the
push rod, piston assembly and return spring from the cylinder
body.
CAUTION:
Restrain the push rod while doing this because there is a
danger the piston assembly will fly out of the cylinder body.
INSPECTION AFTER DISASSEMBLY
Check for any of the conditions shown below. If any malfunction is found, replace the part concerned.
SCIA1587E
Length “L” : 111.0 ± 0.5 mm (4.37 ± 0.02 in)
: 5.8 N·m (0.59 Kg-m, 51 in-lb)
SCIA5158E
SCIA1587E
PCIB0274E