2007 MERCEDES-BENZ ML320CDI service

Our company and staff congratulate you
on the purchase of your new
Mercedes-Benz.
Your selection of our product is a demon-
stration of your trust in our company
name. Furthermore, it exemplifies your de-
sire to own an automobile that will be as
easy as possible to operate and provide
years of service.
Your Mercedes-Benz represents the ef-
forts of many skilled engineers and crafts-
men. To help assure your driving pleasure,
and also the safety of you and your passen-
gers, we ask you to make a small invest-
ment of time:


Please read this manual carefully,
then return it to your vehicle where it
will be handy for your reference.


Please follow the recommendations
contained in this manual. They are de-
signed to acquaint you with the opera-
tion of your Mercedes-Benz.


Please pay attention to the warnings
and cautions contained in this manual.
They are designed to help improve the
safety of the vehicle operator and oc-
cupants.
We extend our best wishes for many miles
of safe, pleasurable driving.
Mercedes-Benz USA, LLC
A DaimlerChrysler Company

Contents
Introduction.......................................... 9
Product information ................................ 9
Operator’s Manual ............................... 10
Service and warranty information .. 10
Important notice for California
retail buyers and lessees of
Mercedes-Benz automobiles .......... 11
Maintenance .................................. 12
Roadside Assistance ...................... 12
Change of address or ownership.... 13
Operating your vehicle
outside the USA or Canada ............ 13
Where to find it .................................... 15
Symbols ............................................... 16
Operating safety .................................. 17
Proper use of the vehicle ............... 17
Problems with your vehicle .................. 18
Reporting safety defects...................... 19
Reporting safety defects ................ 19
Vehicle data recording ......................... 20
Information regarding electronic
recording devices ........................... 20
At a glance.......................................... 21
Exterior view ......................................... 22
Cockpit ................................................. 24
Instrument cluster ................................ 26
Instrument cluster ................................ 28
Multifunction steering wheel ................ 30
Center console ..................................... 31
Upper part ...................................... 31
Lower part ...................................... 32
Overhead control panel ........................ 33
Storage compartments ......................... 34
Door control panel................................ 36
Getting started................................... 37
Unlocking ............................................. 38
Unlocking with the SmartKey ......... 38
Unlocking with KEYLESS-GO*......... 39
Starter switch positions .................. 39
Adjusting .............................................. 43
Seats .............................................. 43
Steering wheel ................................ 46
Mirrors ............................................ 49
Driving .................................................. 51
Fastening the seat belts ................. 51
Starting the engine ......................... 54
Parking brake ................................. 57
Driving off ....................................... 58
Switching on headlamps ................. 59
Turn signals .................................... 60
Windshield wipers ........................... 60
Rear window wiper/washer ............ 62
Problems while driving.................... 63
Parking and locking .............................. 65
Parking brake ................................. 65
Switching off headlamps................. 66
Turning off the engine..................... 66
Releasing seat belts........................ 67
Locking ........................................... 68

Contents
Oxidation catalyst
(diesel engine).............................. 349
Emission control .......................... 350
Coolant temperature .................... 350
At the gas station .............................. 352
Refueling ...................................... 352
Check regularly and
before a long trip.......................... 354
Engine compartment ......................... 356
Hood ............................................ 356
Engine oil ..................................... 358
Transmission fluid level ................ 362
Coolant level ................................ 362
Windshield/rear window
washer system and
headlamp cleaning system* ........ 363
Tires and wheels ................................ 365
Important guidelines .................... 365
Tire care and maintenance........... 366
Direction of rotation ..................... 368
Loading the vehicle ...................... 368
Recommended tire
inflation pressure ......................... 374
Checking tire inflation pressure ... 375
Tire labeling.................................. 385
Load identification ....................... 389DOT, Tire Identification Number
(TIN) .............................................. 389
Maximum tire load ........................ 391
Maximum tire inflation pressure ... 391
Uniform Tire Quality Grading
Standards (U.S. vehicles) .............. 392
Tire ply material ............................ 394
Tire and loading terminology......... 394
Rotating tires ................................ 397
Winter driving ..................................... 399
Winter tires ................................... 399
Block heater (Canada only) ........... 400
Snow chains.................................. 400
Maintenance....................................... 401
Maintenance service indicator
message ....................................... 401
Calling up the maintenance
service indicator display ............... 403
Resetting the maintenance
service indicator ........................... 403
Vehicle care........................................ 404
Cleaning and care of the vehicle ... 404
Practical hints.................................. 413
What to do if … ................................... 414
Lamps in instrument cluster ......... 414
Lamp in center console ................ 426
Vehicle status messages in the
multifunction display .................... 428
Where will I find ...? ............................ 469
First aid kit.................................... 469
Vehicle tool kit.............................. 469
Minispare wheel
(except ML 63 AMG) ..................... 473
Collapsible tire
(ML 63 AMG only) ......................... 474
Unlocking/locking in an emergency .. 475
Unlocking the vehicle ................... 475
Locking the vehicle ....................... 476
Unlocking and opening
the tailgate ................................... 476
Fuel filler flap ................................ 477
Opening/closing in an emergency ..... 478
Power tilt/sliding sunroof* ........... 478
Resetting activated head restraints.... 479
Replacing SmartKey batteries ............ 480

ContentsReplacing bulbs ................................. 482
Bulbs ............................................ 482
Replacing bulbs for front lamps.... 485
Replacing bulbs for rear lamps ..... 490
Adjusting headlamp aim ............... 492
Replacing wiper blades ...................... 494
Front wiper blades ....................... 494
Rear wiper blade .......................... 495
Flat tire .............................................. 497
Preparing the vehicle.................... 497
Mounting the spare wheel ............ 498
Bleeding the fuel system
(diesel engine only) ............................ 506
Battery ............................................... 507
Disconnecting, removing,
reinstalling and
reconnecting the battery .............. 509
Charging the battery .................... 514
Jump starting ..................................... 515
Towing the vehicle ............................. 518
Installing towing eye bolt.............. 520
Stranded vehicle .......................... 521Fuses ................................................. 522
Fuse box in
engine compartment .................... 523
Fuse box in cargo compartment... 523
Fuse box in passenger
compartment ............................... 524
Emergency engine shut-down ...... 525
Technical data................................. 527
Parts service ...................................... 528
Warranty coverage............................. 529
Loss of Service and Warranty
Information Booklet ..................... 529
Identification labels ........................... 530
Layout of poly-V-belt drive ................. 532
ML 350 ........................................ 532
ML 320 CDI .................................. 532
ML 500 ........................................ 532
ML 63 AMG .................................. 533
Engine................................................ 534
Rims and tires.................................... 536
Same size tires ............................. 537
Spare wheel ................................. 538Electrical system ............................... 540
Main Dimensions ............................... 541
Weights ............................................. 542
Fuels, coolants, lubricants ................. 543
Capacities .................................... 543
Engine oils ................................... 546
Engine oil additives ...................... 546
Air conditioning refrigerant .......... 546
Brake fluid.................................... 546
Premium unleaded gasoline
(gasoline engine).......................... 547
Gasoline additives
(gasoline engine).......................... 547
Fuel requirements ........................ 548
Coolants ...................................... 549
Windshield washer and
headlamp cleaning* system......... 551
Index................................................. 553

10 IntroductionOperator’s ManualThis Operator’s Manual contains a great
deal of useful information. We urge you to
read it carefully and familiarize yourself
with the vehicle before driving.
For your own safety and longer service life
of the vehicle, we urge you to follow the in-
structions and warnings contained in this
manual. Ignoring them could result in dam-
age to the vehicle or personal injury to you
or others. Vehicle damage caused by fail-
ure to follow instructions is not covered by
the Mercedes-Benz Limited Warranty.
Your vehicle may have some or all of the
equipment described in this manual.
Therefore, you may find explanations for
optional equipment not installed in your
vehicle. If you have any questions about
the operation of any equipment, your
authorized Mercedes-Benz Light Truck
Center will be glad to demonstrate the
proper procedures.We continuously strive to improve our
product, and ask for your understanding
that we reserve the right to make changes
in design and equipment. Therefore, infor-
mation, illustrations and descriptions in
this Operator’s Manual might differ from
your vehicle.
Optional equipment is also described in
this manual, including operating instruc-
tions wherever necessary. Since they are
special-order items, the descriptions and
illustrations herein may vary slightly from
the actual equipment of your vehicle.
If there are any equipment details that are
not shown or described in this Operator’s
Manual, your authorized Mercedes-Benz
Light Truck Center will be glad to inform
you of correct care and operating proce-
dures.
The Operator’s Manual and Maintenance
Booklet are important documents and
should be kept with the vehicle.
Service and warranty information
The Service and Warranty Information
Booklet contains detailed information
about the warranties covering your
Mercedes-Benz, including:

New Light Truck Limited Warranty,


Emission System Warranty,


Emission Performance Warranty,


California, Maine, Massachusetts, and
Vermont Emission Control System
Warranty
(California, Maine, Massachusetts, and
Vermont only),


State Warranty Enforcement Laws
(Lemon Laws).

11 Introduction
Operator’s Manual
Important notice for California retail
buyers and lessees of Mercedes-Benz automobiles
Under California law you may be entitled to
a replacement of your vehicle or a refund
of the purchase price or lease price, if
Mercedes-Benz USA, LLC and/or its
authorized repair or service facilities fail to
fix one or more substantial defects or mal-
functions in the vehicle that are covered by
its express warranty after a reasonable
number of repair attempts. During the pe-
riod of 18 months from original delivery of
the vehicle or the accumulation of
18 000 miles (approx. 29 000 km) on the
odometer of the vehicle, whichever occurs
first, a reasonable number of repair at-
tempts is presumed for a retail buyer or
lessee if one or more of the following oc-
curs:(1) the same substantial defect or mal-
function results in a condition that is
likely to cause death or serious bodily
injury if the vehicle is driven, that de-
fect or malfunction has been subject to
repair two or more times, and you have
directly notified Mercedes-Benz USA,
LLC in writing of the need for its repair,
(2) the same substantial defect or mal-
function of a less serious nature than
category (1) has been subject to repair
four or more times and you have direct-
ly notified us in writing of the need for
its repair, or(3) the vehicle is out of service by reason
of repair of the same or different sub-
stantial defects or malfunctions for a
cumulative total of more than
30 calendar days.
Written notification should not be sent to a
dealer, it should be addressed to
Mercedes-Benz USA, LLC,
Customer Assistance Center,
One Mercedes Drive, Montvale, NJ
07645-0350.

12 IntroductionOperator’s ManualMaintenance
The Maintenance Booklet describes all the
necessary maintenance work which should
be performed at regular intervals.
Always have the Maintenance Booklet with
you when you take the vehicle to your
authorized Mercedes-Benz Light Truck
Center for service. The service advisor will
record each service in the booklet for you.
Roadside Assistance
The Mercedes-Benz Roadside Assistance
Program provides factory-trained technical
help in the event of a breakdown. Calls to
the toll-free Roadside Assistance number
1-800-FOR-MERCedes (in the USA)
1-800-387-0100 (in Canada)
will be answered by Mercedes-Benz Cus-
tomer Assistance Representatives
24 hours a day, 365 days a year.
Roadside Assistance will be provided in ac-
cordance with standard program guide-
lines which include providing service to the
vehicle up to a reasonable distance from a
paved roadway. We will make every effort
to assist in a breakdown situation, howev-
er, the accessibility of your vehicle will be
determined by our authorized
Mercedes-Benz Light Truck Center techni-
cian or the tow service provider on a
case-by-case basis and may be a factor in
our ability to respond.Additional charges may be applicable for a
breakdown location determined not to be a
reasonably accessible roadside location as
determined by our authorized technician
and tow service provider.
For additional information refer to the
Mercedes-Benz Roadside Assistance
Program brochure in your vehicle literature
portfolio.

13 Introduction
Operator’s Manual
Change of address or ownership
If you change your address, be sure to
send in the “Change of Address Notice”
found in the Service and Warranty Informa-
tion Booklet, or simply call the
Mercedes-Benz Customer Assistance
Center (in the USA) at
1-800-FOR-MERCedes, or Customer Ser-
vice (in Canada) at 1-800-387-0100. It is in
your own interest that we can contact you
should the need arise.
If you sell your Mercedes, please leave all
literature with the vehicle to make it avail-
able to the next operator.
If you bought this vehicle used, be sure to
send in the “Notice of Purchase of Used
Truck” found in the Service and Warranty
Information Booklet, or call the
Mercedes-Benz Customer Assistance Cen-
ter (in the USA) at 1-800-FOR-MERCedes,
or Customer Service (in Canada) at
1-800-387-0100.Operating your vehicle outside the USA
or Canada
If you plan to operate your vehicle in for-
eign countries, please be aware that:

service facilities or replacement parts
may not be readily available,


unleaded gasoline for vehicles with cat-
alytic converters may not be available;
the use of leaded fuels will damage the
catalysts,


gasoline may have a considerably low-
er octane rating, and improper fuel can
cause engine damage.