2007 KIA CARNIVAL timing belt

7.Using the SST(09214- 21000), install the camshaft oil seal.
a.Befor installing, apply engine oil.
b. The camshaft cap surface should adhere to the cylinder head assembly.
c. Do not press an eccentric load.
8. Install the CKP sensor connector bracket(A).
9.Install the bank 1 timing belt rear cover(A).
10. Install the bank 2 timing belt rear cover(A).

The length of the bolt(B) is longer than that of the bolt(C).
11. Install the timing belt.(Refer to 'Timing system').
12. Check and adjust the valve clearance.
13. Install the cylinder head cover.
(1) Remove oil, dust or sealant on the upper surface of the cylinder before assembling cylinder head cover.
(2) Assemble the cylinder head cover in five minites after applying liquid gasket(LOCTITE 5900) on the camshaft
cap and packing part.
(3)Tighten the cylinder head cover bolts as following order(A).
Tightening torque
7.8~9.8Nm(0.8~1.0kgf.m, 5.8~7.2lb- ft)

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Remove the drive plate(A).
2.Remove the rear plate(A).
3.Remove timing belt.
4. Remove intake manifold.
5. Remove exhaust manifold.
6. Remove generator from engine.(Refer to 'ST' group).
7. Remove power steering pump from engine.(Refer to 'HA' group).
8. Remove cylinder head.
9. Remove A/C compressor from engine.(Refer to 'EE' group).
10. Remove water pump assembly.
INSTALLATION
1.Install the water pump.
2. Install the air conditioning compressor.(Refer to 'HA' group).
3. Install the cylinder head.
4. Install the power steering pump.(Refer to 'ST' group).
5. Install the generator.
6. Install the intake manifold.
7. Install the exhaust manifold.
8. Install the timing belt.
9. Install the rear plate(A).
Tightening torque

Piston pin- to- connecting rod interference
- 0.033 ~ - 0.016mm ( - 0.0013 ~ - 0.0006in.)
REASSEMBLY
a.Thoroughly clean all parts before reassembling.
b. Before installing the parts, apply fresh engine oil to all sliding and rotating surfaces.
c. Replace all gaskets, O - rings and oil seals with new parts.
1. Assemble the piston and the connecting rod.
(1) Use a hydraulic press for installation.
(2) The piston front mark(A) and the connecting rod front mark must face the timing belt side of the engine.
2.Install piston rings.
(1) Install the oil ring spacer and 2 side rails by hand.
(2) Using a piston ring expander, install the 2 compression rings with the code mark facing upward.
(3) Position the piston rings so that the ring ends are as shown.
3.Install the connecting rod bearings.
(1) Align the bearing(A) claw with the groove of the connecting rod or connecting rod cap(B).
(2) Install the bearings(A) in the connecting rod and connecting rod cap(B).

2007 > 2.7L V6 GASOLINE >
REMOVAL
WATER PUMP
1. Drain the engine coolant.
System is under high pressure when the engine is hot. To avoid danger of releasing scalding engine coolant,
remove the cap only when the engine is cool.
2. Remove drive belt(A).
3.Remove the timing belt.
4. Remove the water pump(A) and gasket(B).
WATER TEMPERATURE CONTROL ASSEMBLY
1.Drain the engine coolant.
2. Remove the air cleaner assembly.
3. Disconnect the radiator upper and lower hose(A, B).

Clean the contacting face before assembling.
2. Install the timing belt.
3. Install drive belt(A).
4.Fill with engine coolant.
5. Start engine and check for leaks.
6. Recheck engine coolant level.
WATER TEMPERATURE CONTROL ASSEMBLY
1.Install the water pipe(A).
Tightening torque
16.7 ~ 19.6Nm (1.7 ~ 2.0kgf.m, 12.3 ~ 14.5lb- ft)
2.Install the water temperature control assembly(A) with a new gasket(B).
Tightening torque

2007 > 2.7L V6 GASOLINE >
REMOVAL
Oil pump case
1. Drain engine oil.
2. Remove the front right wheel and tire.
3. Remove the front right side cover.
4. Remove the front muffler.
5. Remove the generator.
6. Remove the timing belt.
7. Remove the oil filter bracket(A).
8.Using SST(09215- 3C000), remove the lower oil pan(A).
Be careful not to damage the contact surfaces of upper oil pan and lower oil pan.
9. Remove the oil screen(A).

Always use a new O - ring.
8. Install the timing belt, the generator and the front muffler.
9. Install the front right side cover and the wheel and tire.
10. Fill with engine coolant.
11. Start engine and check for leaks.
12. Recheck engine coolant level.
INSPECTION
1.Check engine oil quality.
Check the oil for deterioration, entry of water, discoloring or thinning.
If the quality is visibly poor, replace oil.
2. Check the engine oil level.
After warning up the engine, make the engine stand still for five minutes or more. The oil level should be between
the 'L' and 'F' marks on the dipstick, then.
If low, check for leakage and add oil up to the "F" mark.
Do not fill with engine oil above the "F" mark.
SELECTION OF ENGINE OIL
Recommended API classification : Above SJ or SL
Recommended SAE viscosity grades : 5W- 20