2007 ISUZU KB P190 engine

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Page 912 of 6020

ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL   6A – 107 
   
 
 RTW 36ASH002001    
 
 
 
 
11.  Piston and Connecting Rod with Upper Bearing  
12.  Connecting Rod Bearing Cap with Lower Bearing 
1.  Apply a coat of engine oi

Page 913 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 6A – 108  ENGINE MECHANICAL 
  
 
  
 
 
 
 
 
 
 
 
10.  Apply a coat of engine oil to the threads and setting 
faces of each connecting rod cap bolt. 
11.  Tighten the connecting rod caps to the t

Page 914 of 6020

ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL   6A – 109 
 
   
 
 16. Crank Case 
1.  Apply the recommended liquid gasket (Three bond  1207B) or its equivalent to arch gasket fitting surface  
as shown in the illustration. 
2

Page 915 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 6A – 110  ENGINE MECHANICAL 
   
 
 
 
 
 
 
 
 
 17.  Cylinder Body Rear Plate 
1.  Align the rear plate with the cylinder body knock pins.  
2.  Tighten the rear plate to the specified torque.

Page 916 of 6020

ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL   6A – 111 
 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 4.  Align the idler gear setting mark with the crankshaft 
timing gear (1) setting mark. 
5.  Align the idler gear se

Page 917 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 6A – 112  ENGINE MECHANICAL 
   
 
 
 
RTW 31BSH000101 
  4)  Set the spring as shown in the illustration. 
 
 
 
 
 
RTW 31BSH000201 
  5)  Position the rear gear so that the pin is aligned with 
t

Page 918 of 6020

ISUZU KB P190 2007  Workshop Repair Manual ENGINE MECHANICAL   6A – 113 
   
 
 
 
RTW 31BSH000401 
  8)  Insert the bolts of the special tool into the rear gear 
setting hole. Rotate the rear gear to mesh the teeth  
of main gear and rear g

Page 919 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 6A – 114  ENGINE MECHANICAL 
 
   
 
 
 
 
 
 
 23. Injection Pump 
1.  Install the O-ring (1) to the injection pump flange (2).  
2.  Attach the noise insulator rubber to the cylinder body . 
3.  I