7A2-44 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
Circuit/System Testing DTC P0602
Step Action Value(s) YES NO
1
W as the “On-Board Diagnostic (OBD) System Check”
performed? — Go to
Step 2 Go to OBD
System Check
2 1. Install a scan tool.
2. Turn “ON” the ignition.
3. Check the Vehicle Identification Number (VIN) by the scan tool.
Is VIN on the scan tool same as VIN of vehicles? — Go to
Step 4 Go to Step 3
3 W rite a VIN by a scan tool. (Refer to SPS for
procedure.)
Is the action complete? — Go to
Step 4 —
4 Clear the DTC P0602 with a scan tool.
Is the action complete? — Go to
Step 5 —
5 Perform the SPS and perform security lock. (Refer to
SPS for procedure)
Is the action complete? — Go to
Step 6 —
6 Recheck the DTC with a scan tool.
1. Turn “OFF” the ignition.
2. W ait a few seconds.
3. Turn “ON” the ignition.
Does a scan tool indicate DTC P0602? — Go to
Step 7 Go to Step 8
7 Replace the TCM.
Important: The replacement TCM must be
programmed. (Refer to SPS for procedure.)
W as the action complete? — Go to
Step 8 —
8 1. Reconnect all previously disconnected harness
connector(s).
2. Clear the DTCs with a scan tool.
3. Turn “OFF” the ignition.
4. Start the engine.
5. Operate the vehicle within the Conditions For Running the DTC. You may also operate the
vehicle within the conditions that you observed
from the Freeze Frame/ Failure Records.
Did the DTC fail this ignition? — Go to
Step 2 Go to Step 9
9 Observe the stored information, Capture Info with a
scan tool.
Are there any DTCs that you have not diagnosed? — Go
to
Diagnostic
Trouble Code (DTC) List Verify repair
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TO MODEL INDEX
ISUZU KB P190 2007
7A2-50 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
Action Taken When The DTC Sets
• Control at A/T oil temperature 80 °C (176 °F).
• No squat control.
• No slope control.
• No 3rd start mode.
• No line pressure reduction at gear change.
• No coast control.
• No line pressure reduction control at garage.
• No shift solenoid functional failure detection.
• No L-up solenoid functional failure detection.
• Check Trans “ON”.
• DTC stored.
• MIL request “ON”. (EURO 4 only)
Conditions For Clearing The DTC
• The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
•
Inspect the wiring for poor electrical connection at the
TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring. Inspect for a
broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.
• Check oil temperature sensor for proper mounting and adjustment.
Circuit/System Testing DTC P0712
Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System Check
performed? — Go to
Step 2 Go to OBD
System Check
2 Perform the transmission fluid checking procedure. Refer to checking Transmission Fluid level and
Condition in Automatic Transmission 7A section.
W as the fluid checking procedure performed? — Go to
Step 3 Refer to
Checking
Transmission
Fluid level and Condition in Automatic
Transmission
(AW 30-40LE) section
3 1. Lift the driving wheels.
2. Start the engine and place the select lever in D
position.
3. W ait for 5 minutes.
Does a scan tool indicate DTC P0712? — Go to
Step 4 Refer to
Diagnostic Aids
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ISUZU KB P190 2007
TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-53
• No L-up solenoid functional failure detection.
• Check Trans “ON”.
• DTC stored.
• MIL request “ON”. (EURO 4 only)
Conditions For Clearing The DTC
• The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the
vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
•
Inspect the wiring for poor electrical connection at the
TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring. Inspect for a
broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.
• Check oil temperature sensor for proper mounting
and adjustment.
Circuit/System Testing DTC P0713
Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System Check
performed ? — Go to
Step 2 Go to OBD
System check
2 Perform the transmission fluid checking procedure. Refer to Checking Transmission Fluid Level and
condition Automatic Transmission 7A section.
W as the fluid checking procedure performed? — Go to
Step 3 Refer to
checking
Transmission
Fluid Level and Condition
Automatic
Transmission
(AW 30-40LE) section
3 1. Lift the driving wheels.
2. Start the engine and place the select lever in D
position.
3. W ait for 15 minutes.
Does a scan tool indicate DTC P0713? — Go to
Step 4 Refer to
Diagnostic Aids
4 Observe the voltage of the oil temperature sensor on the Tech 2 data.
1. Turn “OFF” the ignition.
2. Disconnect the oil temperature sensor connector
E-83
3. Install a fused jumper wire from terminal E83-2 to E83-1 on the transmission harness.
4. Turn “ON” the ignition.
Does a scan tool indicate specified value? About 0V Go to
Step 5 Go to Step 6
5 Replace the transmission fluid temperature sensor.
If the action complete? — Go to
Step 9 —
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ISUZU KB P190 2007
7A2-56 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
(2) Select position switches is not detecting failure o
r
not deciding failure.
(3) Output revolution sensor is not detecting failure o
r
not deciding failure.
(4) Output revolution is more than 600rpm.
(5) If output signal pulse count is more than 9 ×500,
any pulse is not detected from input revolution
sensor.
(6)
Any pulse is not detected at 2nd from input
revolution sensor after condition (9) is met.
(7) Shift solenoid S1 and Shift solenoid S2 are not detecting electric failure or not deciding electric
failure.
(8) Shift solenoid S1 and Shift solenoid S2 are not deciding functional failure.
If the following conditions are not met, keep the
failure detection counter.
(9) 3.5 seconds or more passed after the gear change signal output.
(10) Not 4th gear.
Action Taken When The DTC Sets
• No L-up.
• No line pressure reduction control at gear shift.
• No torque reduction control.
• No slope control
• No output revolution sensor failure detection.
• Cancel input revolution condition of the “Condition For Running The DTC” of system voltage erro
r
detection.
• No shift solenoid failure detection.
• No L-up solenoid failure detection.
• DTC stored.
• Check Trans "ON".
• MIL request "ON". (EURO 4 only)
Conditions For Clearing The DTC
• The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
• Inspect the wiring for poor electrical connection at the TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring.
Inspect for a broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.
• Check input speed sensor for proper mounting and adjustment.
Circuit/System Testing DTC P0717
Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System check
performed? — Go to
Step 2 Go to OBD
system check
2 1. Install a scan tool.
2. Turn on the ignition.
3. Review and record scan tool data.
4. Operate the vehicle within scan tool data.
Does a scan tool indicate DTC P0717? — Go to
Step 3 Refer to
Diagnostic Aids
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TO MODEL INDEX
ISUZU KB P190 2007
7A2-60 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
(2) Select position switches is not detecting failure o
r
not deciding failure.
(3) Input revolution sensor is not detecting failure o
r
not deciding failure.
(4) Output revolution calculated by input revolution is more than 300rpm.
(5) If input revolution signal pulse count is more than 13 ×500, any pulse is not detected from output
revolution sensor.
Action Taken When The DTC Sets
• The TCM uses input speed sensor as a vehicle
speed.
• No squat control.
• No torque reduction control.
• No line pressure control.
• No use 4th gear.
• No lock-up control.
• No reverse lock out control.
• No slope control.
• Control gear change by calculating vehicle speed from input revolution sensor.
• No coast control.
• No input revolution sensor failure detection.
• Keep oil temperature sensor open failure detection accumulated timer.
• No select position switch (OPEN) failure decision.
• No T/F Hi-Low SW failure detection.
• No shift solenoid functional failure detection.
• No L-up solenoid functional failure detection.
• No lockup “OFF” control at fuel cut.
• Check Trans “ON”.
• DTC stored.
• MIL request “ON”. (EURO 4 only)
Conditions For Clearing The DTC
• The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
• Inspect the wiring for poor electrical connection at the
TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring.
Inspect for a broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.
• Check output revolution sensor for proper mounting and adjustment.
Circuit/System Testing DTC P0722
Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System check
performed ? — Go to
Step 2 Go to OBD
system check
2 1. Install a scan tool.
2. Turn on the ignition.
3. Review and record scan tool data.
4. Operate the vehicle within scan tool data.
Does a scan tool indicate DTC P0722? — Go to
Step 3 Refer to
Diagnostic Aids
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TO MODEL INDEX
ISUZU KB P190 2007
7A2-72 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
Condition For Setting The DTC
All of the following conditions are met.
• Accumulation of feedback error current value is
more than 8A.
• Detect failure twice continuously.
Conditions For Clearing The DTC
• The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the
vehicle has achieved 40 warm-up cycles without a
failure reported.
• After more than 1 second has elapsed after the
ignition key has been turned "ON", short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Action Taken When The DTC Sets
• No L-up control.
• No line pressure reduction control at gear change.
• No squat control.
• No slope control.
• No torque reduction control.
• No line pressure reduction control at garage.
• Line pressure FULL output.
• No shift solenoid functional failure detection.
• No L-up solenoid functional failure detection.
• Become emergency mode.
• Check Trans "ON".
• DTC stored.
• MIL request "ON". (EURO 4 only)
Diagnostic Aids
• Inspect the wiring for poor electrical connection at
the TCM. Look for possible bent, backed out,
deformed or damaged terminals. Check for weak
terminal tension as well. Also check for a chafed
wire that could short to bare metal or other wiring.
Inspect for a broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short
or open condition, move the wiring harness while
observing test equipment for change.
Circuit/System Testing DTC P0746
Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System
Check performed? —
Go to Step 2 Go to OBD
System Check
2 1. Install a scan tool.
2. Turn “ON” the ignition.
3. Record a scan tool data.
4. Operate the vehicle within scan tool data.
Does a scan tool indicate DTC P0746? —
Go to Step 3 Refer to
Diagnostic Aids
3 Perform the transmission fluid checking procedure.
Refer to checking Transmission Fluid level and
Condition in Automatic Transmission 7A section.
If the problem found, repair or replace necessary.
W as the problem found? —
Go to Step 9 Go to Step 4
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ISUZU KB P190 2007
TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-91
• Feedback current value is less than 92 mA
(2)
All of the following conditions are met for 0.5
seconds or more continuously. (DTC P0963)
• 1 second or more passed after open failure
detection condition is met or open failure is not
detected after ignition “ON”.
• Feedback current value is more than 1357 mA.
Action Taken When The DTC Sets
• No squat control.
• No line pressure reduction control at gear change.
• No lock-up control.
• No slope control.
• No torque reduction control.
• No line pressure reduction control at garage.
• Line pressure FULL output.
• No shift solenoid functional failure detection.
• No L-up solenoid functional failure detection.
• No pressure control solenoid Feedback stuck failure detection.
• Check Trans “ON”.
• DTC stored.
• MIL request “ON”. (EURO 4 only)
Conditions For Clearing The DTC
•
The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
• Inspect the wiring for poor electrical connection at the TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring.
Inspect for a broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.
Circuit/System Testing DTC P0962 or P0963
Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System Check
performed? — Go to
Step 2 Go to OBD
System Check
2 1. Install a scan tool.
2. Turn “ON” the ignition.
3. Record scan tool data.
4. Operate the vehicle within scan tool data.
Does a scan tool indicate DTC P0962 or P0963? — Go to
Step 3 Refer to
Diagnostic Aids
3 Measure the resistance of pressure control solenoid.
1. Turn “OFF” the ignition.
2. Disconnect the automatic transmission connector.
3. Measure the resistance between automatic
transmission terminal E54-2 and automatic
transmission terminal E54-6.
Is the resistance specified value? 5 to 5.6Ω at
20 °C (68 °F) Go to
Step 4 Go to Step 7
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ISUZU KB P190 2007
7A2-94 TRANSMISSION CONTROL SYSTEM (AW30–40LE)
Condition For Setting The DTC
The TCM detects following conditions for 0.5 seconds
continuously at shifting.
• Voltage at connector pin is 0V when solenoid is “ON”.
(DTC P0973)
• Voltage at connector pin is ignition voltage when
solenoid is “OFF”. (DTC P0974)
Action Taken When The DTC Sets
• No L-up control.
• No line pressure reduction control at gear change.
• No torque reduction control.
• No squat control.
• No slope control.
• No line pressure reduction control at garage.
• No input revolution sensor failure detection.
• No shift solenoid failure detection.
• No L-up solenoid failure detection.
• Change to emergency mode.
• Check Trans “ON”.
• DTC stored.
• MIL request “ON”. (EURO 4 only)
Conditions For Clearing The DTC
•
The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the
vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
• Inspect the wiring for poor electrical connection at the
TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring.
Inspect for a broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.
Circuit/System Testing DTC P0973 or P0974
Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System Check
performed? — Go to
Step 2 Go to OBD
System Check
2 1. Install a scan tool.
2. Start the engine.
3. Depress the brake pedal and place the select lever in D position.
4. Press the 3rd start switch. (Turn the 3rd start switch “ON”.)
5. Press the 3rd start switch again. (Turn the 3rd start switch “OFF”.)
Does a scan tool indicate DTC P0973 or P0974? — Go to
Step 3 Refer to
Diagnostic Aids
3 1. Turn “ON” the ignition with the engine “ON”.
2. Place the selector lever in the “P” position.
3. Measure the voltage between terminal C94-16 and terminal C94-1 (GND) on the TCM pigtail
connector by 5-8840-0285-0 DMM.
Is the voltage specified value? 8∼16V Go to
Step 4 Go to Step 10
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ISUZU KB P190 2007