6E-10 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
Engine Controls Schematics
Power Distribution (1)
RTW76EXF003601
X-11
X-11 Heater
relay
1
2
Blower
motor Ignition
switchIgnition
switch Starter
relay
SBF1
Main
120A SBF2
ABS-1
40A SBF3
ABS-2
20A SBF5
IG1
40A SBF4
ECM
40A
SBF6
Blower
30A
EB-13
A/C
10A
2
BLU/
RED
3
BLU/
RED 3
BLU/
RED SBF8
Glow
60A
SBF7
Front
Fog
20A
SBF9
IG2
60A
EB-9
Fog
15A
or
Trailer
20AEB-10
Tail/Illumi
10A
or
Condenser
fan
20A EB-4
Engine
10A
EB-14
4WD
10A EB-15
Horn
10A EB-16
Hazard10A EB-1
ACG
(S)
10AEB-2
ECM
(B)
10AEB-3
F/Pump10A
EB-5 H/L HI(RH)10A Fuse
EB-6 H/L HI(LH)10A Fuse
EB-7 H/L LO(RH)10A Fuse
EB-8 H/L LO(LH)10A Fuse
P-6
Body
Generator P-5
8 BLK/
P-1
P-2
Battery
8
BLK 5WHTSrarter
Srarter
C-3
ELEC IG
10A
Fuse
E-92
0.5 WHT
0.3
BLK 3
WHT/
RED 5
WHT
0.3
BLK 5
RED/
BLU
5
RED
3
WHT/
BLK
30
BLK/
RED
30
BLK/
YEL
P-10
Engine
5
4 X-12
X-12
ECM
Fuel pump relay
ECM
ECM
main
relay
1
2 5
4
X-6
X-6
2
RED/
WHT
0.3
RED/
BLU Fuse/ relay box(Engine room)
2
RED
2
RED
0.5
RED
2
WHT
2
RED/
BLU 2
WHT
2
3 1
5
Lighting
switch Head
lamp
relay
C-36 C-36
RED
P-16
P-15
2nd
Battery
30
BLK/
YEL 30
BLK/
RED
P-10
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ISUZU KB P190 2007
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-11
Power Distribution (2)
RTW76EXF003701
C-108
5
WHT
3
WHT/
BLK
5
WHT
3
WHT/
BLK
3BLU
3BLK/RED
3
WHT/
BLK
3
BLK/
YEL 3
BLK/
WHT B-62
B-63
2
4
B-62
B-63 1
1
3
C-18
Rr
Def.
20A C-21
Door
lock
20A C-19
Meter
(+B)
10A C-15
Stop
lamp
15A C-22
Anti
theft
10A C-13
Audio
(+B)
15A
C-16
RR
Fog
10A C-17
Room
10A C-20
Power
window
30A Fuse/
relay box
(Cabin)
C-14
Meter
10A C-8
SRS
10AC-7
TCM
10A
or
15A C-9
Front
wiper
20A C-10
Back
up
15A C-6
Engine
10A
C-5
ABS/4WD
10AC-1
Starter
10AC-2
Trailer
10AC-3
ELEC IG
10A C-4
Turn
10AC-12
Cigar
lighter
&
ACC
Socket
20A C-11
Audio
10A
SBF9
IG2
60A Fuse/
relay
box
(Engine
room)
Starter relay
SBF5
IG1
40A
1
2
3 B-62 B1
B2
OFF
ACC
IG2ST
IG1 Ignition
switch
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ISUZU KB P190 2007
ENGINE DRIVEABILITY AND EMISSIONS 6E–31
RELAY AND FUSE BOX LOCATION (LHD & RHD)
RELAYNo. Relay Name
X-1 RELAY; TAIL LIGHT
X-2 RELAY; FUEL PUMP
X-3 RELAY; HORN
X-4 RELAY; DIMMER
X-5 —
X-6 RELAY; STARTER
X-7 RELAY; H/LAMP (Except AUSTRALIA)
RELAY; COND FAN
(AUSTRALIA)
X-8 —
X-9 RELAY; FRT FOG LIGHT
X-10 —
X-11 RELAY; HEATER
X-12 RELAY; STARTER CUT (AUSTRALIA)
X-13 RELAY; STARTER CUT (Except
AUSTRALIA)
REPLAY; H/LAMP
(AUSTRALIA)
X-14 RELAY; A/C COMP
X-15 RELAY; THERMO
SLOW BLOW FUSE
NO. Slow Blow Fuse Name
SBF-1 100A MAIN
SBF-2 —
SBF-3 —
SBF-4 20A COND, FAN
SBF-5 40A IG 1
SBF-6 —
SBF-7 —
SBF-8 30A BLOWER
SBF-9 50A IG 2
* 1 AUSTRALIA
* 2 WITH HEADLIGHTS LEVELING
FUSE
NO. Fuse Name
EB-1 15A ECM
EB-2 —
EB-3 15A FRT FOG 20A TRAILER *1
EB-4 15A ACG (S)
EB-5 10A ILLUMI 10A ILLUMI & TAIL-RF
* 1
EB-6 10A TAIL
EB-7 10A H/LIGHT-RH 10A H/LIGHT-RH-LOW
* 2
EB-8 10A H/LIGHT-LH 10A H/LIGHT-LH-LOW
* 2
EB-9 20A FUEL PUMP
EB-10 10A O
2 SENSOR
EB-11 10A H/LIGHT-RH- HIGH *2
EB-12 10A H/LIGHT-LH- HIGH *2
EB-13 10A A/C
EB-14 10A 4WD
EB-15 10A HORN
EB-16 10A HAZARD
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ENGINE DRIVEABILITY AND EMISSIONS 6E–65
Step 3: Simulate the symptom and isolate the
problem
Simulate the symptom and isolate the system by
reproducing all possible conditions suggested in Step 1
while monitoring suspected circuits/components/
systems to isolate the problem symptom. Begin with the
most logical circuit/component.
Isolate the circuit by dividing the suspect system into
simpler circuits. Next, confine the problem into a smaller
area of the system. Begin at the most logical point (or
point of easiest access) and thoroughly check the
isolated circuit for the fault, using basic circuit tests.
Hints
You can isolate a circuit by:
• Unplugging connectors or removing a fuse to separate one part of the circuit from another
• If only component fails to operate, begin testing the component
• If a number of components do not operate, begin test at areas of commonality (such as power sources,
ground circuits, switches, main connectors or major
components)
• Substitute a known good part from the parts department or the vehicle system
• Try the suspect part in a known good vehicle
See Symptom Simulation Tests on the next page for
problem simulation procedures. Refer to service manual
sections 6E and 8A for information about intermittent
diagnosis. Follow procedures for basic circuit testing in
service manual section 8A.
What resources you should use
Whenever appropriate, you should use the following
resources to assist in the diagnostic process:
• Service manual
• Bulletins
• Digital multimeter (with a MIN/MAX feature)
• Tech II and Tech II upload function
• Circuit testing tools (including connector kits/ harnesses and jumper wires)
• Experience
• Intermittent problem solving simulation methods
• Customer complaint check sheet
Symptom Simulation Tests
1. Vibration
This method is useful when the customer complaint
analysis indicates that the problem occurs when the
vehicle/system undergoes some form of vibration.
For connectors and wire harness, slightly shake
vertically and horizontally. Inspect the connector joint
and body for damage. Also, tapping lightly along a
suspected circuit may be helpful. For parts and sensors, apply slight vibration to the part
with a light tap of the finger while monitoring the system
for a malfunction.
2. Heat
This method is important when the complaint suggests
that the problem occurs in a heated environment. Apply
moderate heat to the component with a hair drier or
similar tool while monitoring the system for a
malfunction.
CAUTION: Care must be take to avoid overheating
the component.
3. Water and Moisture
This method may be used when the complaint suggests
that the malfunction occurs on a rainy day or under
conditions of high humidity. In this case, apply water in a
light spray on the vehicle to duplicate the problem.
CAUTION: Care must be take to avoid directly
exposing electrical connections to water.
4. Electrical loads
This method involves turning systems ON (such as the
blower, lights or rear window defogger) to create a load
on the vehicle electrical system at the same time you
are monitoring the suspect circuit/component.
5e. Vehicle Operates as Designed
This condition refers to instances where a system
operating as designed is perceived to be unsatisfactory
or undesirable. In general, this is due to:
• A lack of understanding by the customer
• A conflict between customer expectations and vehicle design intent
• A system performance that is unacceptable to the customer
What you should do
You can verify that a system is operating as designed
by:
• Reviewing service manual functional/diagnostic checks
• Examining bulletins and other service information for supplementary information
• Compare system operation to an identical vehicle
If the condition is due to a customer misunderstanding
or a conflict between customer expectation and system
operation, you should explain the system operation to
the customer.
If the complaint is due to a case of unsatisfactory
system performance, you should contact Technical
Assistance for the latest information.
What resources you should use
Whenever possible, you should use the following
resources to facilitate the diagnostic process:
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ISUZU KB P190 2007
8A-2 ELECTRICAL-BODY AND CHASSIS
PAGE
Fuse Block Circuit (4JJ1-TC/4JK1-TC (RHD)) SOUTH AFRICA ...............................8A- 39
Fuse Block Circuit (4JJ1-TC/4JK1-TC (RHD)) EXCEPT SOUTH AFRICA ...............8A- 41
Fuse Block Circuit (4JJ1-TC/4JK1-TC) - (LHD) G.EXP .............................................8A- 43
Fuse Block Circuit (4JH1-TC) - (LHD) ........................................................................8A- 45
Fuse Block Circuit (4JA1T (L)) ...................................................................................8A- 47
Grounding Point ..............................................................................................................8 A- 49
Ground Point ...............................................................................................................8A- 49
Ground Point Location ...............................................................................................8A- 89
Cable Harness Routing ...................................................................................................8A- 91
Main Cable Harness (RHD)..........................................................................................8A- 91
Instrument Harness (RHD) ..........................................................................................8A- 92
Main Cable Harness (LHD) ..........................................................................................8A- 93
Instrument Harness (LHD) ..........................................................................................8A- 94
Engine Harness C24SE ...............................................................................................8A- 95
Engine Harness 4JJ1-TC/4JK1-TC ............................................................................8A- 96
Engine Harness 4JH1-TC/4JA1T (L) ...........................................................................8A- 97
Transmission Harness ...............................................................................................8A- 98
System Repair ................................................................................................................. .8A- 100
Start and Charging ......................................................................................................8A- 10 0
Engine Control Module (ECM) ...................................................................................8A- 111
Exhaust Gas Recirculation (EGR) & GLOW; 4JA1T (L) Only ...................................8A- 143
Lighting ...................................................................................................................... ..8A- 149
Front Fog Light ...........................................................................................................8A- 180
Rear Fog Light ............................................................................................................8A- 190
Headlight Leveling ......................................................................................................8A- 19 4
Illumination .................................................................................................................. 8A- 200
Hazard Warning Flasher, Turn Signal Light, Backup Light, Horn and Stoplight ....................................................................................................8A- 213
Dome Light, Spotlight, Map Light and Warning Buzzer ..........................................8A- 245
Windshield Wiper and Washer ..................................................................................8A- 264
Transmission Control Module (TCM) ........................................................................8A- 285
Manual Transmission Shift Assist .............................................................................8A- 298
Meter, Warning Light and Indicator Light .................................................................8A- 303
Heater and Air Conditioning ......................................................................................8A- 371
Power Door Lock ........................................................................................................8A- 386
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ELECTRICAL-BODY AND CHASSIS 8A-3
PAGE
Power Window ............................................................................................................8A- 41 5
Audio, Clock and Cigarette Lighter ...........................................................................8A- 440
Power Door Mirror ......................................................................................................8A- 464
Rear Defogger .............................................................................................................8A- 480
Supplemental Restraint System (SRS)-Air Bag ........................................................8A- 491
Transfer Case Control Module ...................................................................................8A- 498
Anti-Lock Brake System .............................................................................................8A- 514
Immobilizer ..................................................................................................................8 A- 519
Keyless Entry ..............................................................................................................8A- 529
Data Link Connector ...................................................................................................8A- 553
Anti Theft ..................................................................................................................... .8A- 561
Key Inter Lock .............................................................................................................8A- 588
DRM ........................................................................................................................... ...8A- 592
Trailer Hitch ................................................................................................................. 8A- 595
Power Train Interface Module (PIM) ..........................................................................8A- 600
Connector List ................................................................................................................ .8A- 606
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8A-24 ELECTRICAL-BODY AND CHASSIS
MAIN DATA AND SPECIFICATIONS
BULB SPECIFICATIONS
This illustration based on LHD
RTW 78AMF000801
Light Name Bulb No. Rated Power
V-W Number
of Bulbs Lens
Color Remarks
H4 12-60/55 2 W hite A type, Halogen
HB3 12-65 2 W hite
H7 12-55 2 W hite A type, Halogen
projector type
HB3 12-60 2 W hite High Bean
Headlight
HB4 12-51 2 W hite B type
Low Bean
High mounted stoplight W 5W 12-5 4 RED
Fog light H3 12-55 2 W hite
Front turn signal light PY21W 12-21 2 W hite Bulb Lens color
Amber
Clearance light W 5W 12-5 2 W hite
Door mirror-turn signal light
(out side mirror type) - -
2 W hite LED (Illuminated
color Amber)
Side turn signal light W 5W 12-5 2 W hite with
amber
inner lens
Rear turn signal light
PY21W 12-21 2 W hite Bulb Lens color
Amber
Rear fog light P21W 12-21 1 Red
Tail and stoplight P21/5W 12-21/5 2 Red
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8A-28 ELECTRICAL-BODY AND CHASSIS
RELAY LOCATION
RELAY & FUSE BOX (ENGINE ROOM)
RHD
NO. RELEY (C24SE) RELAY (HFV6) RELAY (4JA1T(L)) RELAY
(4JJ1-TC/4JK1-TC)
X1 RELAY; TAIL LIGHT RELAY; FOG LIGHT ← ←
X2 RELAY; FUEL PUMP RELAY; TAIL LIGHT
← ←
X3 RELAY; HORN
← ← ←
X4 RELAY; DIMMER
← ← ←
X5
RELAY; GLOW
←
X6 RELAY; STARTER RELAY; H/LIGHT
← ←
X7 RELAY; H/LIGHT
(Except AUSTRALIA)
RELAY; COND FAN
(AUSTRALIA) RELAY; H/ LIGHT RELAY; CSD RELAY; STARTER CUT
X8
RELAY; STARTER
←
X9 RELAY; FRT FOG
LAMP
RELAY; COND FAN
X10 RELAY; COND FAN
RELAY;
TRANSMISSION
X11 RELAY; HEATER ← ← ←
X12 RELAY; STARTER CUT
(AUSTRALIA) RELAY; ECM MAIN
RELAY; ECM MAIN
X13 RELAY; STARTER CUT
(Except AUSTRALIA)
RELAY; H/LIGHT
(AUSTRALIA) RELAY; F/PUMP RELAY; COND FAN RELAY; F/PUMP
X14 RELAY; A/C COMP
← RELAY; STARTER CUT RELAY; A/C COMP
X15 RELAY; THERMO RELAY; STARTER RELAY; THERMO
←
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