2007 ISUZU KB P190 engine

6C-14 ENGINE FUEL (C24SE)
Removal
CAUTION: When repair to the fuel system has been
completed, start engine and check the fuel system
for loose connection or leakage. For the fuel system
diagnosis, see Section “Driveability and Emission".
1. Disconnect battery ground cable.
2. Loosen slowly the fuel filler cap.
NOTE: To prevent spouting out fuel to change the
pressure in the fuel tank.
NOTE: Cover opening of the filler neck to prevent an
y
dust entering.
3. Jack up the vehicle.
4. Support underneath of the fuel tank with a lifter.
5. Remove the inner liner of the wheel house on rea
r
left side.
6. Remove fasten bolt to the filler neck from the body.
7. Disconnect the quick connector (8) into the fuel
tube from the fuel pipe and the evapo tube from
evapo joint connector.
NOTE: Cover the quick connector to prevent any dust
entering and fuel leaking.
NOTE: Refer to “Fuel Tube/Quick Connector Fittings” in
this section when performing any repairs.
8. Remove fasten bolt (1) to the tank band and the tank band (2).
9. Disconnect the pump and sender connector on the
fuel pump and remove the harness from weld clip
on the fuel tank.
10. Lower the fuel tank (6).
NOTE: W hen the fuel tank is lowered from the vehicle,
don’t scratch each hose and tube by around other pars.


Installation
1. Rise the fuel tank into position.
NOTE: Ensure hoses and tubes do not foul on othe
r
component. 2. Connect the pump and sender connector to the
fuel pump and install harness to into the plastic clip
welded to the top of the fuel tank..
NOTE: The connector must be certainly connected
against stopper.
Ensure tank band anchor mates with guide hole on
frame.
3. Install the tank band to fasten bolt.
Torque: 68 N ⋅
⋅⋅
⋅
m (6.9kg ⋅
⋅⋅
⋅
m/50 lb ft)
NOTE: The anchor of the tank band must be certainl
y
installed to guide hole on frame. 4. Connect the quick connector from the fuel tube to
the fuel pipe and the evapo tube from evapo joint
connector.
NOTE: Pull off the left checker into the fuel pipe.
NOTE: Refer to “Fuel Tube/Quick Connector Fittings” in
this section when performing any repairs.
5. Install the filler neck to the body by bolt.
6. Install the inner liner of the wheel house on rea
r
side.
7. Remove lifter to support underneath of the fuel tank.
8. Put back the vehicle.
9. Tigten the filler cap until at least three clicks are
heard.
10. Connect the battery ground cable.



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ISUZU KB P190 2007

ENGINE FUEL (C24SE) 6C-15
Filler Neck
Removal
1. Remove the fuel tank.
NOTE: Refer to "Fuel Tank" in this section.
2. Put a marking the following point as the filler neck
assembly is restored.
• Each joint area of the hose (to restore axial
direction and insertion length of the hose)
• Each fasten area of the clamp (to restore axial
direction and position of the clamp)
• Each bolt in the clamp (to restore fasten length
of bolt in the clamp)
• The band clip (to restore position and fasten
length of the band clip)
NOTE: Cover end of each hose and pipe to prevent an
y
dust entering.
Installation
1.
Align each marking and restore the following point.
• Each joint area of the hose (Restore axial
direction and insertion length of the hose)
• Each fasten area of the clamp (Restore axial
direction and position of the clamp)
• Each bolt in the clamp (Restore fasten length o
f
bolt in the clamp)
Torque: 2.5 N ･
･･
･
m (0.25 kg ･
･･
･
m / 2 lb ft) … filler neck
side except flat deck model. • The band clip (Restore position and fasten
length of the band clip)
2. Install the fuel tank.
NOTE: Refer to "Fuel Tank" in this section.


Fuel Gauge Unit
Removal and Installation
As for removal and installation of the Fuel Gauge Unit,
refer to “Fuel Tank" of this section 6C as the fuel gauge
unit is combined with the fuel pump and sende
r
assembly.


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ISUZU KB P190 2007

6C-16 ENGINE FUEL (C24SE)
Fuel Filler Cap
General Description
A vacuum valve and pressure valve are built into the
fuel filler cap which adjusts the fuel pressure in the fuel
tank to prevent fuel tank damage.






RTW 46CSH000301
Legend
(1) Seal Ring

Inspection
The fuel filler cap must be inspected for seal condition.
The fuel filler cap must be replaced if found defective
CAUTION: A replacement fuel filler cap must be the
same as the original. The fuel filler cap valve was
designed primarily for this application and must be
replaced with the same type or decreased engine
performance may occur.




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ENGINE FUEL (C24SE) 6C-17
Main Data and Specifications
Torque Specification
N⋅
⋅⋅
⋅
m (kg ⋅
⋅⋅
⋅
m/ lb ft)



RTW 46CLF000601


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6C-18 ENGINE FUEL (C24SE)
Special Tools

ILLUSTRATION PART NO.
PART NAME


5–8840–2602–0
(J–39765)
Remover; fuel pump retainer




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ISUZU KB P190 2007

Section 6D1 Engine Electrical .................................................................................... 2138 PAGE
Section 6D2 Ignition System ....................................................................................... 2144
Section 6D3 Starting and Charging System................................................................ 2149
SECTION 6D
Engine electrical
TA BLE OF CONTENTS
C24SE MODEL
ENGINE 6D

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ENGINE ELECTRICAL 6D1-1
SECTION 6D1
ENGINE ELECTRICAL
TABLE OF CONTENTS
PAGE
Battery ........................................................................................................................ ..... 6D1- 2
General Description................................................................................................... 6D1- 2
Service Precaution .................................................................................................... 6D1- 2
Diagnosis.................................................................................................................... 6 D1- 3
Battery Charging ........................................................................................................ 6D1- 4
Jump Starting............................................................................................................. 6D1- 4
Removal ...................................................................................................................... 6 D1- 6
Installation .................................................................................................................. 6D1- 6
Main Data and Specifications ................................................................................... 6D1- 6


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6D1-2 ENGINE ELECTRICAL

Battery
General Description
There are six battery fluid caps on top of the battery.
These are covered by a paper label.
The battery is completely sealed except for the six small vent
holes on the side. These vent holes permit the escape of small
amounts of gas generated by the battery.
This type of battery has the following advantages over
conventional batteries:
1. There is no need to add water during the entire service life
of the battery.
2. The battery protects itself against overcharging.
The battery will refuse to accept an extensive charge.
(A conventional battery will accept an excessive charge, resulting in gassing and loss of battery fluid.)
3. The battery is much less vulnerable to self discharge than a conventional type battery.



Service Precaution
CAUTION:
Always use the correct fastener in the proper location.
When you replace a fastener, use ONLY the exact part
number for that application. ISUZU will call out those
fasteners that require a replacement after removal. ISUZU
will also call out the fasteners that require thread lockers
or thread sealant. UNLESS OTHERWISE SPECIFIED, do
not use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or fastener
joint interfaces. Generally, such coatings adversely affect
the fastener torque and the joint clamping force, and may
damage the fastener. When you install fasteners, use the
correct tightening sequence and specifications. Following
these instructions can help you avoid damage to parts
and systems.


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ISUZU KB P190 2007