2007 ISUZU KB P190 sensor

Engine Control System (4JH1) 6E-25
Engine Control Connector End Views
Accelerator Pedal Position (APP) Sensor















RTW 66ESH000301
Connector No. E-22
Connector Color Brown
Test Adapter No. J-35616-33
Pin W ire Color Pin Function
1 RED/GRN APP Sensor Low Reference
2 GRN/ORN APP Sensor Signal
3 BLK/GRN APP Sensor 5 Volts Reference

Brake Switch











RTW 66ESH000401







Connector No. C-44
Connector Color W hite
Test Adapter No. J-35616-40 (Pin 1 – 2)
J35616-2A (Pin 3 – 4)
Pin W ire Color Pin Function
1 GRN Brake Pedal 1 Switch (Stop Lamp
Pedal Switch) 12 Volts Feed
2 RED Brake Pedal 1 Switch (Stop Lamp Pedal Switch) Signal
3 BLU/RED Brake Pedal 2 Switch Ignition Voltage
4 W HT/BLK Brake Pedal 2 Switch Signal

Crankshaft Position (CKP) Sensor










RTW 66ESH000501

Connector No. E-9
Connector Color Black
Test Adapter No. J-35616-4A
Pin W ire Color Pin Function
1 W HT CKP Sensor Low Reference
2 RED CKP Sensor Signal
3 BLK CKP Sensor Shield Ground



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ISUZU KB P190 2007

Engine Control System (4JH1) 6E-27
Engine Coolant Temperature Coolant (ECT) Sensor











LNW 46ESH003901

Connector No. E-41
Connector Color Gray
Test Adapter No. J-35616-4A
Pin W ire Color Pin Function
1 GRY ECT Sensor Signal
2 BLK/PNK ECT Sensor Low Reference

Fuel Injection Pump Control Unit (PCU)










RTW 66ESH000701

Connector No. E-6
Connector Color Black
Test Adapter No. J-35616-8
Pin W ire Color Pin Function
1 RED CAN Low Signal
2 YEL CAN High Signal
3 


Not Used
Connector No. E-6
Connector Color Black
Test Adapter No. J-35616-8
Pin W ire Color Pin Function
4 


Not Used
5 ORN Engine Shutoff (ESO) Solenoid
Valve Control Signal Input
6 BLK Ground
7 BLU/RED Battery voltage
8 PNK CKP Sensor Signal Input
9 


Not Used

Glow Plug











LNW 46ESH000701

Connector No. E-49
Connector Color Silver
Pin W ire Color Pin Function
1 BLK/RED Power Supply


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ISUZU KB P190 2007

6E-28 Engine Control System (4JH1)
Idle Switch










RTW 66ESH000301

Connector No. E-23
Connector Color Gray
Test Adapter No. J-35616-33
Pin W ire Color Pin Function
1 BLK Idle Switch Ground
2 GRN/ BLK Idle Switch Signal
3 


Not Used

Mass Air Flow (MAF) / Intake Air Temperature
Sensor










RTW 66ESH000801

Connector No. C-116
Connector Color Black
Test Adapter No. J-35616-4A
Pin W ire Color Pin Function
1 BLK/BLU IAT Sensor Signal
Connector No. C-116
Connector Color Black
Test Adapter No. J-35616-4A
Pin W ire Color Pin Function
2 BLU/RED MAF Sensor Ignition Voltage Feed
3 BLK/RED MAF Sensor & IAT Sensor Low
Reference
4 W HT/RED MAF Sensor 5 Volts Reference
5 GRN/RED MAF Sensor Signal

Turbocharger Solenoid Valve








RTW 66ESH000901

Connector No. C-123
Connector Color Black
Test Adapter No. J-35616-64A
Pin W ire Color Pin Function
1 BLU/RED Solenoid Valve 12 Volts Feed
2 BRN/RED Solenoid Valve Control


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ISUZU KB P190 2007

Engine Control System (4JH1) 6E-29
Vacuum Pressure Sensor









RTW 66ESH001001

Connector No. C-124
Connector Color Black
Test Adapter No. J-35616-33
Pin W ire Color Pin Function
1 RED/BLU Vacuum Pressure Sensor Signal
2 BLK/PNK Vacuum Pressure Sensor Low
Reference
3 W HT/BLU Vacuum Pressure Sensor 5 Volts Reference

Vehicle Speed Sensor (VSS)








LNW 46ESH001401






Connector No. E-44
Connector Color Gray
Test Adapter No. J-35616-33
Pin W ire Color Pin Function
1 YEL VSS 12 Volts Feed
2 LT GRN/
WHT VSS Low Reference
3 BLK/YEL VSS Signal


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ISUZU KB P190 2007

Engine Control System (4JH1) 6E-33
Diagnostic System Check - Engine
Controls
Description
The Diagnostic System Check-Engine Controls is an
organized approach to identifying a condition that is
created by a malfunction in the electronic engine control
system. The Diagnostic System Check must be the
starting point for any driveability concern. The
Diagnostic System Check directs the service technician
to the next logical step in order to diagnose the concern.
Understanding and correctly using the diagnostic table
reduces diagnostic time, and prevents the replacement
of good parts.
Test Description
The numbers below refer to the step numbers on the
diagnostic table.
2. Lack of communication may be because of a partial
or a total malfunction of the Keyword 2000 serial data
circuit. The specified procedure determines the
particular condition.



11. If there are other modules with DTCs set, refer to
the DTC list. The DTC list directs you to the appropriate
diagnostic procedure. If the control module stores
multiple DTCs, diagnose the DTCs in the following
order.
• Component level DTCs, such as sensor DTCs,
solenoid DTCs, actuator DTCs, and relay DTCs.
Diagnose the multiple DTCs within this category in
numerical order. Begin with the lowest numbered
DTC, unless the diagnostic table directs you
otherwise.
Important:

• DO NOT perform this diagnostic if there is not a
driveability concern, unless another procedure
directs you to this diagnostic.
• Before you proceed with diagnosis, search fo
r
applicable service bulletins.
• Unless a diagnostic procedure instructs you, DO
NOT clear the DTCs.
• If there is a condition with the starting system, refe
r
to the starting system section in the engine
mechanical.
• Ensure the battery has a full charge.
• Ensure the battery cables (+) (-) are clean and
tight.
• Ensure the ECM grounds are clean, tight, and in
the correct location.
• Ensure the ECM harness connectors are clean and
correctly connected.
• Ensure the ECM terminals are clean and correctl
y
mating.
• Ensure the fuel injection pump control unit (PCU)
ground is clean, tight, and in the correct location.
• Ensure the PCU harness connectors are clean and
correctly connected.
• Ensure the PCU terminals are clean and correctl
y
mating.
• Ensure the vehicle maintenance has been done
enough.

Step Action Value(s) Yes No
1 Install the scan tool.
Does the scan tool turn ON? 

Go to Step 2 Go to scan tool
Does Not Power Up

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6E-36 Engine Control System (4JH1)
Scan Tool Data List
The scan tool Data List contains all engine related
parameters that are available on the scan tool. Use the
scan tool Data List only after the following is
determined: • The Diagnostic System Check - Engine Controls is
completed.
• No diagnostic trouble codes (DTCs) are present.
• On-board diagnostics are functioning properly.
The scan tool values from a properly running engine
may be used for comparison with the engine you are
diagnosing. The scan tool Data List represents values
that would be seen on a normal running engine.
Important:
A scan tool that displays faulty data should not be used.
The scan tool problem should be reported to the
manufacturer. Use of a faulty scan tool can result in
misdiagnosis and unnecessary parts replacement. Onl
y
the parameters listed below are referenced in this
service manual for use in diagnosis.


Scan Tool Parameter Units DisplayedTypical Data Value at
Engine Idle
Typical Data Value at 2000
RPM
Operating Conditions: Engine Idling or 2000 RPM / Engine Coolant Temperature is between 75-85 °C (167-185 °F) /
Accelerator Pedal is Constant / Park or Neutral / Accessories OFF / Vehicle Located at Sea Level
Ignition Switch On/Off On On
System Voltage V 11.0 – 15.0 11.0 – 15.0
ECM Main Relay On/Off On On
Engine Speed RPM 650 - 750 1950 – 2050
Desired Idle Speed RPM 700 700
Injection Pump Speed RPM 325 - 375 975 – 1025
Accelerator Pedal Position % 0.0 5.0 – 7.0
Idle Switch On/Off On Off
Intake Air Temperature °C/°F 20 – 40°C / 68 – 104°F 20 – 40°C / 68 – 104°F
Engine Coolant Temperature °C/°F 75 - 85 °C / 167 - 185 °F 75 - 85 °C / 167 - 185 °F
Fuel Temperature °C/°F 20 – 60°C / 68 – 140°F 20 – 60°C / 68 – 140°F
Barometric Pressure hPa Nearly 1010 hPa at sea level Nearly 1010 hPa at sea level
Vacuum Pressure Sensor hPa Nearly 2020 hPa at sea level Nearly 2020 hPa at sea level
Turbocharger Solenoid Command % 100% at sea level 100% at sea level
EGR Solenoid Command % Nearly 90% Nearly 90%
Mass Air Flow Sensor mg/strk
More than 430 mg/strk at sea
level (with EGR system)
More than 700 mg/strk at sea
level (without EGR system)
More than 430 mg/strk at sea
level (with EGR system)
More than 700 mg/strk at sea
level (without EGR system)
Desired Mass Air Flow mg/strk
More than 430 mg/strk at sea
level (with EGR system)
1500 mg/strk (without EGR
system)
More than 430 mg/strk at sea
level (with EGR system)
1500 mg/strk (without EGR
system)
Actual Injection Quantity mg/strk 6.0 – 9.0 7.0 – 11.0
Desired Injection Quantity mg/strk 6.0 – 9.0 7.0 – 11.0
Actual Injection Timing °CA 1.0 – 4.0 3.0 – 4.5
Desired Injection Timing °CA 1.0 – 4.0 3.0 – 4.5
Neutral Switch On/Off On On
Brake Pedal 1 Switch Applied/ ReleasedReleased Released
Brake Pedal 2 Switch Applied/ ReleasedReleased Released
Clutch Pedal Switch Applied/ ReleasedReleased Released
Vehicle Speed km/h / MPH 0 0

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Engine Control System (4JH1) 6E-37
Scan Tool Parameter Units DisplayedTypical Data Value at
Engine Idle
Typical Data Value at 2000
RPM
Glow Relay Command On/Off Off Off
Glow Indicator Lamp Command On/Off Off Off
Malfunction Indicator Lamp (MIL) Command On/Off Off Off
A/C Request Signal On/Off Off Off
A/C Relay Command On/Off Off Off


Scan Tool Data Definitions
A list of each message displayed on the scan tool will
be explained in Engine Controls. This information will
assist in emission or driveability problems. The displays
can be viewed while the vehicle is being driven. Always
perform the Diagnosis System Check – Engine Controls
first. The Diagnostic System Check will confirm prope
r
system operation.
Ignition Switch
This parameter displays the input status of the ignition
switch to the ECM terminal (pin 39). The scan tool will
display On or Off. On indicates the ignition switch is
turned ON position.
System Voltage
This parameter displays the system voltage measured
by the ECM terminal (pin 3) at the voltage feed from the
ECM main relay.
ECM Main Relay
This parameter displays the commanded state of the
ECM main relay control circuit (pin 58). The scan tool
will display On or Off. On indicates the ECM main rela
y
control circuit is being grounded by the ECM, allowing
the main relay to supply voltage to the other circuits o
f
the ECM. Off indicates the main relay is not being
commanded On by the ECM.
Engine Speed
This parameter displays the speed of the crankshaft as
calculated by the ECM based on input from the
crankshaft position (CKP) sensor or camshaft position
(CMP) sensor. The scan tool will display the engine
speed in revolution per minute (RPM).

Desired Idle Speed
This parameter displays the idle speed requested by the
ECM. The ECM will compensate for various engine
loads based on engine coolant temperature (ECT) and
A/C system status. If the A/C system is activated, the
ECM sets 100 RPM higher than normal idle speed.
Injection Pump Speed
This parameter displays the speed of the injection pump
as calculated by the fuel injection pump control unit
(PCU) based on the input from the fuel injection pump
camshaft position (CMP) sensor. The scan tool will
display the injection pump speed in revolution pe
r
minute (RPM).
Accelerator Pedal Position
This parameter displays the angle of the accelerato
r
pedal as calculated by the ECM using the signal from
the accelerator pedal position (APP) sensor. The
accelerator pedal position indicated angle is a range o
f
values indicating a low percentage when the accelerator
pedal is not depressed to a high percentage when the
accelerator pedal is fully depressed.
Idle Switch
This parameter displays the input status of the idle
switch to the ECM terminal (pin 69). The Tech will
display On or Off. On indicates the accelerator pedal is
not being pushed down. Off indicates the accelerato
r
pedal is being depressed.



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6E-38 Engine Control System (4JH1)
Intake Air Temperature
This parameter displays the temperature of the intake
air based on a voltage input from the intake ai
r
temperature (IAT) sensor to the ECM. The scan tool will
display a low temperature when signal voltage is high,
and high temperature when the signal voltage is low.
Note that the IAT sensor is internal to the mass air flo
w
(MAF) sensor and the MAF sensor is heated.
Engine Coolant Temperature
This parameter displays the temperature of the engine
coolant based on a voltage input from the engine
coolant temperature (ECT) sensor to the ECM. The
scan tool will display a low temperature when the signal
voltage is high, and a high temperature when the signal
voltage is low.
Fuel Temperature
This parameter displays the temperature of the fuel as
calculated by the fuel injection pump control unit (PCU)
using the signal from the fuel temperature sensor inside
of the PCU.
Barometric Pressure
This parameter displays the barometric pressure as
calculated by the ECM using the signal from the
barometric pressure (BARO) sensor inside of the ECM.
Vacuum Pressure Sensor (High altitude
specification only)
This parameter displays the amount of the vacuum
pressure to the turbocharger wastegate valve. W hen a
high vacuum pressure at a low vacuum pressure
amount to the turbocharger wastegate valve. The scan
tool will display doubled barometric pressure when the
ignition is ON with the engine OFF.
Turbocharger Solenoid Command (High altitude
specification only)
This parameter displays the turbocharger solenoid
valuve control duty ratio commanded by the ECM
terminal (pin 96) using the signal from various senso
r
inputs. W hen a low duty ratio, vacuum pressure to the
turbocharger wastegate valve is controlled to increase.
W hen a high duty ratio, vacuum pressure to the
turbochager wastegate valve is controlled to reduce.
EGR Solenoid Command
This parameter displays the EGR solenoid valve control
duty ratio commanded by the ECM terminal (pin 97)
using the signal from engine speed, and injection
volume and various sensor inputs. W hen a small dut
y
ratio, the EGR valve is controlled to close. W hen a large
duty ratio, the EGR valve is controlled to open.

Mass Air Flow Sensor
This parameter displays the air flow into the engine as
calculated by the ECM based on the mass air flo
w
(MAF) sensor input. The scan tool will display a high
value at higher engine speeds, and a low value at idle.
This can be compared to the Desired Mass Air Flow to
determine MAF sensor accuracy, EGR problem o
r
intake problem. Note that the MAF on the scan tool will
only update with the engine running.
Desired Mass Air Flow
This parameter displays a mass air flow desired by the
ECM based on current driving condition.
Actual Injection Quantity
This parameter displays the injection quantity calculated
by the PCU based on the fuel injection solenoid valve
On time which compensated from the timing device
position and fuel temperature inputs. This can be
compared to the Desired Injection Quantity to determine
fuel system problem.
Desired Injection Quantity
This parameter displays an injection quantity desired b
y
the ECM based on current driving condition using target
injection maps.
Actual Injection Timing
This parameter displays the injection timing calculated
by the PCU based on the timing device position which
determined from the crankshaft position sensor and
camshaft position sensor inputs. This can be compared
to the Desired Injection Timing to determine timing
device problem or fuel system problem.
Desired Injection Timing
This parameter displays injection timing desired by the
ECM based on current driving condition using target
injection timing maps. This timing is compensated b
y
engine coolant temperature, altitude and intake ai
r
temperature, etc.
Neutral Switch
This parameter displays the state of the neutral switch
as determined by the ECM terminal (pin 87) based on
an input from the neutral switch or inhibitor switch.
Brake Pedal 1 Switch
This parameter displays the state of the brake pedal as
determined by the ECM terminal (pin 30) based on an
input from the brake pedal 1 switch. This switch turns
On the stop lamps when the brake pedal is depressed.
The scan tool will display Applied when the brake pedal
is depressed.




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