2007 ISUZU KB P190 oil

ON-VEHICLE SERVICE (AW30–40LE) 7A3-35
2. Remove the oil strainer assembly.





244RY00003
3. Disconnect the solenoid wiring connectors from the
solenoids.
4. Remove the twenty bolts from the valve body.
5. Remove the valve body assembly and pressure control solenoid.
•
After removing valve body assembly from the
transmission case, loosen the solenoid clamp
bolt and remove the pressure control solenoid
from the upper valve body assembly.
Also disconnect the harness connector from the
pressure control solenoid.

NOTE:
• Two or more persons are required for removal and
installation of the valve body assembly and pressure
control solenoid.
• The check valve assembly (1) and the C0 accumulator piston springs (2) will fall from the
transmission case during removal of valve bod
y
assembly.
Protect these parts from damage. The B0 (3), C2 (4),
and B2 (5) accumulator piston and springs may also
fall free and must be protected.




244RY00018









244RY00006



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ISUZU KB P190 2007

7A3-36 ON-VEHICLE SERVICE (AW30–40LE)
Installation
To install, follow the removal steps in reverse order
noting the following point;
1. Reinstall the parts removed with the valve bod
y
assembly to their assigned positions in the
transmission case (check valve assembly, C0
accumulator pistons, etc). Install the valve bod
y
assembly to the transmission case.
Refer to REASSEMBLY OF MAJOR
COMPONENTS (2).
2. Solenoid clamp bolt
Torque : 7 N ⋅
⋅⋅
⋅
m (0.7 kgf ⋅
⋅⋅
⋅
m/61 Ib ⋅
⋅⋅
⋅
in)
3. Valve body fixing bolts
Each bolt location is indicated in the figure.
Torque : 10 N ⋅
⋅⋅
⋅
m (1.0 kgf ⋅
⋅⋅
⋅
m/87 Ib ⋅
⋅⋅
⋅
in)
NOTE: Tighten the bolts toward outside equally.




244R200078
4. Oil strainer fixing bolts
Torque : 10 N ⋅
⋅⋅
⋅
m (1.0 kgf ⋅
⋅⋅
⋅
m/87 Ib ⋅
⋅⋅
⋅
in)
5. Oil pan fixing bolts
Torque : 7.4 N ⋅
⋅⋅
⋅
m (0.75 kgf ⋅
⋅⋅
⋅
m/65 Ib ⋅
⋅⋅
⋅
in)



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ISUZU KB P190 2007

ON-VEHICLE SERVICE (AW30–40LE) 7A3-37
Rear Oil Seal (Adapter Housing, 4×
××
×4)

Removal
1. Remove the front and rear propeller shaft assembly
from the transfer case.
2. Remove the transfer case assembly from the transmission case.
Refer to Section 7D TRANSFER.
3. Using a screwdriver, remove the rear oil seal.
Installation
1. Apply ATF to a new rear oil seal lip.
2. Using oil seal installer, install the rear oil seal to the adapter housing.
Oil seal installer : 5-8840-2282-0






240RY00003
3. Install the transfer case assembly.
Refer to section 7D TRANSFER.
4. Install the front and rear propeller shaft assembly.
Torque (Propeller shaft flange bolt) :
63 N ⋅
⋅⋅
⋅
m (6.4 kgf ⋅
⋅⋅
⋅
m/46 Ib ⋅
⋅⋅
⋅
ft)




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ISUZU KB P190 2007

7A3-38 ON-VEHICLE SERVICE (AW30–40LE)
Rear Oil Seal (Extension Housing, 4×
××
×2)

Removal
1. Remove the rear propeller shaft assembly.
2. Using a screwdriver, remove the rear oil seal.
Installation
1. Apply ATF to a new rear oil seal lip.
2. Using oil seal installer, install the rear oil seal to the extension housing.
Oil seal installer : 5-8840-2702-0





249L100005
3. Install the rear propeller shaft.
Torque (Flange bolt): 63 N ⋅
⋅⋅
⋅
m (6.4 kgf ⋅
⋅⋅
⋅
m/46 Ib ⋅ft)



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ISUZU KB P190 2007

ON-VEHICLE SERVICE (AW30–40LE) 7A3-39
Transmission Assembly
Transmission and Associated Parts




1
3
4
5
6
7
10
11
2
9
8

RTW 77ALF000801
Legend (6) Transmission Crossmember
(1) Front Propeller Shaft (4 ×4 only) (7) Shift Cable
(2) ATF Pipe (8) Fuel Pipe Bracket
(3) Transmission Harness (9) Oil Level Gauge And Upper Guide Tube
(4) Rear Propeller Shaft (10) Transfer Assembly (4×4 only)
(5) Transmission Mount (11) Transmission Assembly


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ISUZU KB P190 2007

7A3-40 ON-VEHICLE SERVICE (AW30–40LE)
Removal
NOTE: Before removing transmission and transfer
assembly from vehicle, change the transfer mode to
4 ×2 using the 4 ×4 push button switch on dash panel.
1. Disconnect battery ground cable.
2. Raise and support vehicle with suitable stands.
3. Remove the drain plug and drain the transmission oil.
4. Remove the front propeller shaft. (4 ×4 only)
NOTE: Apply alignment marks on the flange at both
front and rear sides.
5. Remove the rear propeller shaft.
NOTE: Apply alignment marks on the differential side.







RTW 77BSH000201
6. Disconnect the 2W D-4W D switch connector (1),
neutral switch connector (2), actuator connecto
r
(3) and speed sensor connector (4).





RTW 77ASH001801





RTW 77ASH001901




RTW 77ASH002001
7. Disconnect two harness clips (1) of the transfer
upper side.



1
1


RTW 77ASH001601

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ISUZU KB P190 2007

7A3-42 ON-VEHICLE SERVICE (AW30–40LE)
11.Disconnect the shift cable (1) from the
transmission side.




RTW 77ASH002801
12.Disconnect the transmission harness connector (2)
and two clips (1).




2
1
1


RTW 77ASH001401
13.Remove the oil level gauge and upper guide tube.

14.Remove the fuel pipe bracket bolt (1) on clutch
housing lower left side.





RTW 77ASH002401
15.Disconnect the shift cable bracket on the
transmission side.
16.Disconnect the starter assembly with shift cable bracket.
17.Remove the ATF pipe bolt (1).




RTW 77ASH002501
18.Disconnect two ATF pipes.

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ISUZU KB P190 2007

ON-VEHICLE SERVICE (AW30–40LE) 7A3-45
3. Remove a engine jack.
4. Remove a transmission jack.
5. Connect the two fuel pipe clips (1) on the transmission crossmember left side.




RTW 77ASH002701
6. Install the torque converter bolts.
Torque: 29 N ⋅
⋅⋅
⋅
m(3.0 kgf ⋅m/22 lb ⋅ft)
NOTE: Do not reuse the torque converter bolts.
7. Install the under cover(1). Torque: 8 N ⋅
⋅⋅
⋅
m(0.8 kgf ⋅m/69 lb ⋅in)





RTW 77ASH002601
8. Connect two ATF pipes.
Torque: 44 N ⋅
⋅⋅
⋅
m(4.5 kgf ⋅m/33 lb ⋅ft)
9. Install the ATF pipe bolt (1).




RTW 77ASH002501
10.Connect the starter assembly with shift cable
bracket.
Torque: 76 N ⋅
⋅⋅
⋅
m(7.7 kgf ⋅m/56 lb ⋅ft)
11.Connect the shift cable bracket on the transmission side.
12.Install the fuel pipe bracket bolt (1) on clutch housing lower left side.
Torque: 76 N ⋅
⋅⋅
⋅
m(7.7 kgf ⋅m/56 lb ⋅ft)





RTW 77ASH002401
13.Install the oil level gauge and upper guide tube.



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ISUZU KB P190 2007