2007 ISUZU KB P190 lock

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Page 4593 of 6020

ISUZU KB P190 2007  Workshop Repair Manual MSG MODEL  7B-29 
  REASSEMBLY 
 
MAJOR COMPONENT 
INTERNAL PARTS
 
 
Reassembly steps 
  1. Top & main gear shaft assembly  
  2. Counter gear shaft assembly 
  3. Rev. and 5th gear assembly

Page 4594 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7B-30  MSG MODEL 
  MINOR COMPONENTS 
 
TOP GEAR SHAFT, MAINSHAFT GEAR AND COUNTER GEAR 
 
 
Reassembly Steps 
 1. Mainshaft  
   2. Needle bearing 
   3. 2nd gear 
  4. 2nd block ring 
   5. 1st-2

Page 4598 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7B-34  MSG MODEL 
  REVERSE GEAR AND 5TH GEAR 
 
 
 
Reassembly Steps 
   1. Intermediate plate 
   2. Reverse idler shaft 
  3. Bearing snap ring  
  4. Bearing snap ring 
  5. Thrust washer 
   6

Page 4599 of 6020

ISUZU KB P190 2007  Workshop Repair Manual MSG MODEL  7B-35 
 
 
Important Operations 
1. Intermediate Plate  
2.  Reverse Idler Shaft 
1)  Install the reverse idler shaft to the intermediate plate. 
2)  Tighten the reverse idler shaft bolt to

Page 4600 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7B-36  MSG MODEL 
 
 
13. Rev.-5th Synchronizer Assembly  
1)  Apply the engine oil to the clutch hub spline. 
2)  Install the synchronizer assembly to the mainshaft. 
  The sleeve heavy chamfer  
1 a

Page 4602 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7B-38  MSG MODEL 
  DETENT AND SHIFT ARM ASSEMBLY 
 
 
 
Reassembly Steps 
  1. Intermediate plate and gear assembly  
   2. 1st-2nd shift arm 
   3. 3rd-4th shift arm 
  4. Interlock pin 
  5. 3rd-

Page 4604 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7B-40  MSG MODEL 
  MAJOR COMPONENTS 
  
 
 
 
 
 
 
 
 
RTW 47BLF000401 
 
Reassembly steps 
  1. Intermediate plate with gear assembly  
   2. Rear cover with oil seal 
   3. Transmission case 


Page 4606 of 6020

ISUZU KB P190 2007  Workshop Repair Manual 7B-42  MSG MODEL 
SPECIAL SERVICE TOOL 
ILLUSTRATION  PART NO. PART NAME 
 
 9-8529-2201-0 
Spring pin remover 
  5-8840-0013-0 
(J-22888)  Gear remover 
 5-8840-2001-0 
(J-29768)  Holding fixture