CHARGING SYSTEM
SC-15
< SERVICE INFORMATION >
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CHARGING SYSTEM
System DescriptionINFOID:0000000003533323
The generator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Power is supplied at all times to generator terminal 3 through
• 10A fuse (No. 30, located in the fuse and fusible link box).
Terminal 1 supplies power to charge the battery and operate the vehicle's electrical system. Output voltage is
controlled by the IC regulator at terminal 3 detecting the input voltage. A pulse width modulated (PWM) signal
is sent from terminal 37 of the IPDM E/R to terminal 4 of the generator. The ECM determines the duty cycle of
the power generation variable voltage control system. The charging circuit is protected by the 140A fusible link
[letter a, located in the fusible link box (battery)].
The generator is grounded through the engine.
With the ignition switch in the ON or START position, power is supplied
• through 10A fuse [No. 14, located in the fuse block (J/B)]
• to combination meter terminal 24 for the charge warning lamp.
Ground is supplied to terminal 13 of the combination meter through terminal 2 of the generator. With power
and ground supplied, the charge warning lamp will illuminate. When the generator is providing sufficient volt-
age with the engine running, the ground is opened and the charge warning lamp will go off. If the charge warn-
ing lamp illuminates with the engine running, a fault is indicated. The IC regulator warning function activates to
illuminate “CHARGE” warning lamp, if any of the following symptoms occur while generator is operating:
• Excessive voltage is produced.
• No voltage is produced.
POWER GENERATION VARIABLE VOLTAGE CONTROL SYSTEM
NOTE:
Power generation variable voltage control system has been adopted. By varying the voltage to the generator,
engine load due to power generation of the generator is reduced and fuel consumption is decreased.
Operation
• The battery current sensor detects the charging/discharging current of the battery. ECM judges the battery
condition based on this signal.
• ECM judges whether to control voltage according to the battery condition.
• ECM calculates the target power generation voltage according to the battery condition and sends the calcu-
lated value, through CAN lines, as the power generation command value to IPDM E/R.
• IPDM E/R converts the received power generation command value into the power generation command sig-
nal (PWM signal) and sends it to the IC regulator.
• The IC regulator performs final control over the power generation voltage.
• When there is no power generation command signal, the generator performs the normal power generation
according to the characteristic of the IC regulator.
NOTE:
When any malfunction is detected in the power generation variable voltage control system, power generation
is performed according to the characteristic of the IC regulator in the generator.
PKIB4908E
TROUBLE DIAGNOSIS
TF-47
< SERVICE INFORMATION >
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PWORK SUPPORT
When there is no problem with transfer and 4WD system, following symptom in “AUTO” mode may be claimed
by a customer.
• Vibration when accelerating on a low µ road (snow-covered or icy road)
It is possible to deal with these symptoms by changing “CLUTCH FORCE RELEASE LIMIT VALUE”. How-
ever, be careful when changing the values because it may adversely affect driving performance.
NOTE:
A slight shock is felt at a few hertz as if it were being pushed lightly from behind.
Operation Procedure
1. Refer to GI-36, "CONSULT-II Start Procedure".
2. Select “CLUTCH/F RLS LIM ADJ”.
Clutch Force Release Limit Adjustment
1. Current CLUTCH FORCE RELEASE LIMIT value “0.3 kgm”
appears under “CONDITION SETTING” on CONSULT-II display.
2. Touch “1.2” on the display.
3. Display changes to “NOW ADJUSTING” in a short time.
Frequency [Hz] – –×
The value measured by the pulse probe is dis-
played. DUTY-HI (high) [%] – –×
DUTY-LOW (low) [%] – –×
PLS WIDTH-HI [msec] – –×
PLS WIDTH-LOW [msec] – –× Monitored item (Unit)Monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELEC-
TION FROM
MENU
1.2 kg-m : Tight corner braking symptom is alleviated.
However, vibration may occur when acceler-
ating on a low µ road (icy road, etc.).
0.3 kg-m : Initial set value.
0.2 kg-m : Do not set to this value because the tight
corner braking symptom will get worse.
SMT968D
SMT969D
