ACS-46
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
• Check connector. Check connector housing for disconnected, loose, bent, and collapsed termi-
nals. If any malfunction is detected, repair as necessary. Erase DTC and perform ICC system
running test. Refer to ACS-9, "
ICC System Running Test". Then perform self-diagnosis of ICC
system again.
2.CHECK NP RANGE SWITCH SIGNAL
With CONSULT-II
With data monitor, check that “NP RANGE SW” operates normally.
OK or NG
OK >> Perform TCM diagnosis. Refer to AT-83, "CONSULT-II Function (A/T)".
NG >> GO TO 3.
3.CHECK HARNESS BETWEEN ICC UNIT AND TCM
1. Turn ignition switch OFF.
2. Disconnect ICC unit harness connectors and A/T assembly har-
ness connector.
3. Check continuity between ICC unit harness connector B13 ter-
minal 7 and A/T assembly harness connector F9 terminal 9.
OK or NG
OK >> Replace ICC unit. Refer to ACS-55, "ICC Unit". Erase
DTC and perform ICC system running test. Refer to
ACS-9, "
ICC System Running Test". Then perform self-
diagnosis of ICC system again.
NG >> • Repair harness between ICC unit and TCM.
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
DTC 97 AT CIRCUITINFOID:0000000003533807
1.CHECK A/T CIRCUIT
With CONSULT-II
With TCM diagnosis, check that shift operates normally. Refer to AT- 9 9
.
OK or NG
OK >> Replace ICC unit. Refer to ACS-55, "ICC Unit". Erase DTC and perform self-diagnosis of ICC sys-
tem again.
NG >> • Perform TCM diagnosis.
• Erase DTC and perform self-diagnosis of ICC system again.
DTC 98 GEAR POSITIONINFOID:0000000003533808
1.DIAGNOSTIC CHECK
With CONSULT-II
Is “DTC 43 VDC/TCS/ABS CIRC” or “DTC 41 VHCL SPEED SE CIRC” indicated in self-diagnosis display
item?
YES or NO
YES >> Repair or replace as necessary. Erase DTC and perform self-diagnosis of ICC system again.
NO >> GO TO 2.
2.CHECK VEHICLE SPEED SIGNAL
With CONSULT-II
With data monitor, check that “VHCL SPEED SE” is normal.
OK or NG
OK >> GO TO 3.
NG >> Replace ICC unit. Refer to ACS-55, "
ICC Unit". Erase DTC and perform self-diagnosis of ICC sys-
tem again.
7 - 9 Continuity should exist.
SKIA5982E
ACS-48
< SERVICE INFORMATION >[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Are “DTC 11 CONTROL UNIT” or “DTC 20 CAN COMM CIRCUIT” item indicated in self-diagnosis display
item?
YES or NO
YES >> GO TO applicable item inspection. Refer to ACS-36, "DTC 11 CONTROL UNIT", and ACS-37,
"DTC 20 CAN COMM CIRCUIT".
NO >> • Replace ICC sensor and adjust laser beam aiming. Refer to ACS-55, "
ICC Sensor".
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
DTC 104 LASER AIMING INCMPINFOID:0000000003533811
1.DIAGNOSTIC CHECK
1. Adjust laser beam aiming. Refer to ACS-12
. Erase DTC and perform ICC system running test. Refer to
ACS-9, "
ICC System Running Test".
2. Perform self-diagnosis of ICC system. Is “DTC 104 LASER AIMING INCMP” indicated?
CAUTION:
Ensure that laser beam aiming apparatus is set up accurately.
YES or NO
YES >> • Replace ICC sensor and adjust laser beam aiming. Refer to ACS-55, "ICC Sensor".
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
NO >> Inspection end.
DTC 107 LASER COMM FAILINFOID:0000000003533812
1.DIAGNOSTIC CHECK
Is “DTC 11 CONTROL UNIT” or “DTC 20 CAN COMM CIRCUIT” indicated in the self-diagnosis display item?
YES or NO
YES >> GO TO applicable item inspection. Refer to ACS-36, "DTC 11 CONTROL UNIT" , or ACS-37,
"DTC 20 CAN COMM CIRCUIT".
NO >> • Replace ICC sensor and adjust laser beam aiming. Refer to ACS-55, "
ICC Sensor".
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
DTC 109 LASER HIGH TEMPINFOID:0000000003533813
1.CHECK SYMPTOM
Is cooling system malfunctioning?
YES or NO
YES >> • Repair cooling system.
• Erase DTC and perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
NO >> • Replace ICC sensor and adjust laser beam aiming. Refer to ACS-55, "
ICC Sensor".
• Erase DTC, then perform ICC system running test. Refer to ACS-9, "
ICC System Running Test".
Then perform self-diagnosis of ICC system again.
TROUBLE DIAGNOSIS FOR SYMPTOMS
ACS-49
< SERVICE INFORMATION >[ICC]
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TROUBLE DIAGNOSIS FOR SYMPTOMS
Symptom ChartINFOID:0000000003533814
Symptom 1 ON/OFF Switch Does Not Switch ON*1, ON/OFF Switch Does Not Switch
OFF
*2INFOID:0000000003533815
NOTE:
• *1: The ICC system display in the combination meter does not illuminate.
• *2: The ICC system display in the combination meter remains powered.
1.CHECK ON/OFF SWITCH
With CONSULT-II
• With "DATA MONITOR" on the CONSULT-II, check that ON/OFF switch operates normally.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
Symptoms Reference page
OperationON/OFF switch does not switch ON.Symptom 1
ACS-49
ON/OFF switch does not switch OFF.Symptom 1
ACS-49
Cruise does not function for setting (powering functions).Symptom 2
ACS-50
CANCEL switch does not function.Symptom 3
ACS-51
RESUME does not function.Symptom 3
ACS-51
The set speed does not increase.Symptom 3
ACS-51
The set distance to the vehicle ahead cannot be changed.Symptom 3
ACS-51
The ICC is not cancelled when the gear is in "N".Symptom 4
ACS-51
Display/ChimeThe ICC system display does not appear.Check combination meter. Refer to
DI-15, "
How to Proceed with Trou-
ble Diagnosis"
Chime does not function.Symptom 5
ACS-51
Control Driving force is hunting.Symptom 6
ACS-52
Function to detect the vehicle
aheadThe system frequently cannot detect the vehicle ahead.Symptom 7
ACS-52
The distance to detect the vehicle ahead is short.Symptom 7
ACS-52
The system misidentifies a vehicle even though there is no ve-
hicle ahead.• Refer toACS-12
• Refer to ACS-9, "
ICC System
Running Test"
The system misidentifies a vehicle in the next lane.• Refer to ACS-12• Refer to ACS-9, "ICC System
Running Test"
The system does not detect a vehicle at all.Symptom 8
ACS-53
TROUBLE DIAGNOSIS FOR SYMPTOMS
ACS-53
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• Perform ICC system running test. Refer to ACS-9, "ICC System Running Test" . Then perform
self-diagnosis of ICC system again.
Symptom 8 the System Does Not Detect the Vehicle Ahead at AllINFOID:0000000003533822
1.VISUAL CHECK
1. With ignition switch turned ON (engine not started), check that all indicator lamps in ICC system display
are continuously lit. (Check for a missing segment in preceding vehicle detection display.)
OK or NG
OK >> GO TO 2.
NG >> Check combination meter. Refer to DI-15, "
How to Proceed with Trouble Diagnosis".
2. VISUAL CHECK
• Check ICC sensor body window for contamination and foreign materials.
OK or NG
OK >> If any contamination or foreign materials are found, remove them. Perform ICC system running
test. Refer to ACS-9, "
ICC System Running Test".
NG >> GO TO 3.
3.VISUAL CHECK
• Check ICC sensor body window for cracks and scratches.
OK or NG
OK >> GO TO 4.
NG >> • Replace ICC sensor and perform laser beam aiming adjustment. Refer to ACS-55, "
ICC Sen-
sor".
• Perform ICC system running test. Refer to ACS-9, "
ICC System Running Test". Then perform
self-diagnosis of ICC system again.
4.ADJUST ICC SENSOR
• After performing laser beam aiming adjustment, perform ICC system running test. Refer to ACS-9, "
ICC Sys-
tem Running Test". Check that preceding vehicle detection performance has been improved.
OK or NG
OK >> Inspection End.
NG >> • Replace ICC sensor and perform laser beam aiming adjustment. Refer to ACS-55, "
ICC Sen-
sor".
• Perform ICC system running test. Refer to ACS-9, "
ICC System Running Test". Then perform
self-diagnosis of ICC system again.
AT-6
< SERVICE INFORMATION >
INDEX FOR DTC
SERVICE INFORMATION
INDEX FOR DTC
Alphabetical IndexINFOID:0000000003532216
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
AT- 9 1
.
*1: These numbers are prescribed by SAE J2012.
*2: These malfunctions cannot be displayed MIL if another malfunction is assigned to MIL.
DTC No. IndexINFOID:0000000003532217
NOTE:
If DTC U1000 is displayed with other DTC, first perform the trouble diagnosis for DTC U1000. Refer to
AT- 9 1
.
Items
(CONSULT- II screen terms) DTC
Reference page OBD- II Except OBD- II
CONSULT- II GST (*1) CONSULT- II only “A/T”
A/T 1ST E/BRAKING — P1731AT- 1 2 8
ATF PRES SW 1/CIRC — P1841AT- 1 5 0
ATF PRES SW 3/CIRC — P1843AT- 1 5 2
ATF PRES SW 5/CIRC — P1845AT- 1 5 4
ATF PRES SW 6/CIRC — P1846AT- 1 5 6
A/T INTERLOCK P1730 P1730AT- 1 2 6
A/T TCC S/V FNCTN P0744 P0744 AT- 11 3
ATF TEMP SEN/CIRC P0710 P1710AT- 11 9
CAN COMM CIRCUIT U1000 U1000AT- 9 1
D/C SOLENOID/CIRC P1762 P1762AT- 1 3 8
D/C SOLENOID FNCTN P1764 (*2) P1764 AT- 1 4 0
ENGINE SPEED SIG — P0725AT- 1 0 9
FR/B SOLENOID/CIRC P1757 P1757AT- 1 3 4
FR/B SOLENOID FNCT P1759 P1759 AT- 1 3 6
HLR/C SOL/CIRC P1767 P1767AT- 1 4 2
HLR/C SOL FNCTN P1769 (*2) P1769 AT- 1 4 4
I/C SOLENOID/CIRC P1752 P1752AT- 1 3 0
I/C SOLENOID FNCTN P1754 (*2) P1754 AT- 1 3 2
L/PRESS SOL/CIRC P0745 P0745AT- 11 5
LC/B SOLENOID/CIRC P1772 P1772AT- 1 4 6
LC/B SOLENOID FNCT P1774 P1774 AT- 1 4 8
PNP SW/CIRC P0705 P0705AT- 9 9
STARTER RELAY/CIRC — P0615AT- 9 4
TCC SOLENOID/CIRC P0740 P0740AT- 111
TCM P0700 P0700AT- 9 8
TP SEN/CIRC A/T — P1705AT- 11 7
TURBINE REV S/CIRC P0717 P0717AT- 1 0 3
VEH SPD SE/CIR·MTR — P1721AT- 1 2 4
VEH SPD SEN/CIR AT P0720 P0720AT- 1 0 5
INDEX FOR DTC
AT-7
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*1: These numbers are prescribed by SAE J2012.
*2: These malfunctions cannot be displayed MIL if another malfunction is assigned to MIL.DTC
Items
(CONSULT- II screen terms)Reference page OBD- II Except OBD- II
CONSULT- II
GST (*1)C O N S U LT- I I
only “A/T”
— P0615 STARTER RELAY/CIRCAT- 9 4
P0700 P0700 TCMAT- 9 8
P0705 P0705 PNP SW/CIRCAT- 9 9
P0710 P1710 ATF TEMP SEN/CIRCAT- 11 9
P0717 P0717 TURBINE REV S/CIRCAT- 1 0 3
P0720 P0720 VEH SPD SEN/CIR ATAT- 1 0 5
— P0725 ENGINE SPEED SIGAT- 1 0 9
P0740 P0740 TCC SOLENOID/CIRCAT- 111
P0744 P0744 A/T TCC S/V FNCTNAT- 11 3
P0745 P0745 L/PRESS SOL/CIRCAT- 11 5
— P1705 TP SEN/CIRC A/TAT- 11 7
— P1721 VEH SPD SE/CIR·MTRAT- 1 2 4
P1730 P1730 A/T INTERLOCKAT- 1 2 6
— P1731 A/T 1ST E/BRAKINGAT- 1 2 8
P1752 P1752 I/C SOLENOID/CIRCAT- 1 3 0
P1754 (*2) P1754 I/C SOLENOID FNCTNAT- 1 3 2
P1757 P1757 FR/B SOLENOID/CIRCAT- 1 3 4
P1759 (*2) P1759 FR/B SOLENOID FNCTAT- 1 3 6
P1762 P1762 D/C SOLENOID/CIRCAT- 1 3 8
P1764 (*2) P1764 D/C SOLENOID FNCTNAT- 1 4 0
P1767 P1767 HLR/C SOL/CIRCAT- 1 4 2
P1769 P1769 HLR/C SOL FNCTNAT- 1 4 4
P1772 P1772 LC/B SOLENOID/CIRCAT- 1 4 6
P1774 P1774 LC/B SOLENOID FNCTAT- 1 4 8
— P1841 ATF PRES SW 1/CIRCAT- 1 5 0
— P1843 ATF PRES SW 3/CIRCAT- 1 5 2
— P1845 ATF PRES SW 5/CIRCAT- 1 5 4
— P1846 ATF PRES SW 6/CIRCAT- 1 5 6
U1000 U1000 CAN COMM CIRCUITAT- 9 1
PRECAUTIONS
AT-9
< SERVICE INFORMATION >
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•After performing each TROUBLE DIAGNOSIS, perform “DTC
(Diagnostic Trouble Code) CONFIRMATION PROCEDURE”.
If the repair is completed the DTC should not be displayed in
the “DTC CONFIRMATION PROCEDURE”.
• Always use the specified brand of ATF. Refer to MA-10
.
• Use paper rags not cloth rags during work.
• After replacing the ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
• Before proceeding with disassembly, thoroughly clean the outside of the transmission. It is important to pre-
vent the internal parts from becoming contaminated by dirt or other foreign matter.
• Disassembly should be done in a clean work area.
• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transmission.
• Place disassembled parts in order for easier and proper assembly.
• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
• Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
• It is very important to perform functional tests whenever they are indicated.
• The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
• Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
• Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in place during assembly. Do not use grease.
• Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
• Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to AT-
15, "A/T Fluid Cooler Cleaning".
• After overhaul, refill the transmission with new ATF.
• When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con-
verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
AT-13, "
Changing Automatic Transmission Fluid (ATF)", AT-13, "Checking Automatic Transmission Fluid
(ATF)".
Service Notice or PrecautionINFOID:0000000003532221
ATF COOLER SERVICE
If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to AT-15, "
A/T
Fluid Cooler Cleaning". For radiator replacement, refer to CO-13.
CHECKING AND CHANGING A/T FLUID SERVICE
Increase ATF temperature by 80°C (176°F) once, and then check ATF level in 65°C (149°F) when adjusting
ATF level.
NOTE:
JA60 uses both systems of a water-cooling and of an air-cooling. Air-cooling system has a by-pass valve.
When ATF temperature is not over 50°C (122°F) with water-cooling system OFF, it does not flow to air-cooling
system. If ATF level is set without the flow of ATF, the level will be 10mm lower than the standard. Therefore,
piping should be filled with ATF when adjusting level.
OBD-II SELF-DIAGNOSIS
• A/T self-diagnosis is performed by the TCM in combination with the ECM. Refer to the table on AT-83,
"CONSULT-II Function (A/T)" for the indicator used to display each self-diagnostic result.
SEF217U
ON BOARD DIAGNOSTIC (OBD) SYSTEM
AT-39
< SERVICE INFORMATION >
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
IntroductionINFOID:0000000003532238
The A/T system has two self-diagnostic systems.
The first is the emission-related on board diagnostic system (OBD-II) performed by the TCM in combination
with the ECM. The malfunction is indicated by the MIL (malfunction indicator lamp) and is stored as a DTC in
the ECM memory but not the TCM memory.
The second is the TCM original self-diagnosis indicated by the A/T CHECK indicator lamp. The malfunction is
stored in the TCM memory. The detected items are overlapped with OBD-II self-diagnostic items. For detail,
refer to AT-83, "
CONSULT-II Function (A/T)".
OBD-II Function for A/T SystemINFOID:0000000003532239
The ECM provides emission-related on board diagnostic (OBD-II) functions for the A/T system. One function
is to receive a signal from the TCM used with OBD-related parts of the A/T system. The signal is sent to the
ECM when a malfunction occurs in the corresponding OBD-related part. The other function is to indicate a
diagnostic result by means of the MIL (malfunction indicator lamp) on the instrument panel. Sensors, switches
and solenoid valves are used as sensing elements.
The MIL automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation
to A/T system parts.
One or Two Trip Detection Logic of OBD-IIINFOID:0000000003532240
ONE TRIP DETECTION LOGIC
If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in
the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGIC
When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. — 1st Trip
If the same malfunction as that experienced during the first test drive is sensed during the second test drive,
the MIL will illuminate. — 2nd Trip
The “Trip” in the “One or Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation.
OBD-II Diagnostic Trouble Code (DTC)INFOID:0000000003532241
HOW TO READ DTC AND 1ST TRIP DTC
DTC and 1st trip DTC can be read by the following methods.
( with CONSULT-II or GST) CONSULT-II or GST (Generic Scan Tool) Examples: P0705, P0720 etc.
These DTC are prescribed by SAE J2012.
(CONSULT-II also displays the malfunctioning component or system.)
•1st trip DTC No. is the same as DTC No.
•Output of the diagnostic trouble code indicates that the indicated circuit has a malfunction. How-
ever, in case of the Mode II and GST, they do not indicate whether the malfunction is still occurring or
occurred in the past and returned to normal.
CONSULT-II can identify them as shown below, therefore, CONSULT-II (if available) is recommended.
A sample of CONSULT-II display for DTC and 1st trip DTC is shown
on the next page. DTC or 1st trip DTC of a malfunction is displayed
in SELF-DIAGNOSTIC RESULTS mode for “ENGINE” with CON-
SULT-II. Time data indicates how many times the vehicle was driven
after the last detection of a DTC.
BCIA0030E