MA-28
ENGINE MAINTENANCE (VK45DE ENGINE)
Revision: 2007 April2007 M35/M45
Do not use wire brush for cleaning.
If plug tip is covered with carbon, spark plug cleaner may
be used.
Checking and adjusting plug gap is not required between
change intervals.
INSTALLATION
Install in the reverse order of removal.
Checking EVAP Vapor LinesNLS0007Y
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Inspect fuel tank filler cap vacuum relief valve for clogging, sticking, etc.
Refer to EC-741, "
EVAPORATIVE EMISSION SYSTEM" . Cleaner air pressure:
Less than 588 kPa (6 kg/cm
2 , 85 psi)
Cleaning time:
Less than 20 seconds
SMA773C
SMA806CA
Spark plug:
: 24.6 N·m (2.5 kg-m, 18 ft-lb)
CHASSIS AND BODY MAINTENANCE
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Revision: 2007 April2007 M35/M45
CHASSIS AND BODY MAINTENANCEPFP:00100
Checking Exhaust SystemNLS0007Z
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, chafing or deterioration.
If anything is found, repair or replace damaged parts.
Checking A/T FluidNLS00080
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen the level gauge bolt.
4. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using “COLD” range on A/
T fluid level gauge as follows.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free
paper.
CAUTION:
When wiping away the A/T fluid level gauge, always use
lint-free paper, not a cloth one.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go.
CAUTION:
To check A/T fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T
fluid charging pipe, with the A/T fluid level gauge reversed from the normal attachment conditions.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add ATF to the A/T fluid
charging pipe.
CAUTION:
Do not overfill.
5. Drive vehicle for approximately 5 minutes in urban areas.
6. Make the A/T fluid temperature approximately 65°C (149°F).
SMA211A
SCIA4835E
MA-30
CHASSIS AND BODY MAINTENANCE
Revision: 2007 April2007 M35/M45
NOTE:
A/T fluid level will be greatly affected by temperature as shown in figure. Therefore, be certain to
perform operation while checking data with CONSULT-II.
a. Connect CONSULT-II to data link connector. Refer to AT- 9 2 , "
CONSULT-II SETTING PROCEDURE" .
b. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
c. Read out the value of “ATF TEMP 1”.
7. Re-check A/T fluid level at A/T fluid temperatures of approximately 65°C (149°F) using “HOT” range on A/
T fluid level gauge.
CAUTION:
When wiping away the A/T fluid level gauge, always use lint-free paper, not a cloth one.
To check A/T fluid level, insert the A/T fluid level gauge
until the cap contacts the end of the A/T fluid charging
pipe, with the A/T fluid level gauge reversed from the nor-
mal attachment conditions as shown.
8. Check A/T fluid condition.
If ATF is very dark or smells burned, check operation of A/T.
Flush cooling system after repair of A/T.
If A/T fluid contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-14,
"RADIATOR" (for VQ35DE engine), CO-43, "RADIATOR"
(for VK45DE engine) and AT- 1 4 , "A/T Fluid Cooler Cleaning" .
9. Install the removed A/T fluid level gauge in the A/T fluid charging
pipe.
10. Tighten level gauge bolt.
Level gauge bolt
: 5.1 N·m (0.52 kg-m, 45 in-lb)
SLIA0016E
SCIA2899E
SCIA4896E
CHASSIS AND BODY MAINTENANCE
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Revision: 2007 April2007 M35/M45
Changing A/T FluidNLS00081
1. Warm up ATF.
2. Stop engine.
3. Loosen the level gauge bolt.
4. Drain ATF from drain plug and refill with new ATF. Always refill
same volume with drained ATF.
To replace the ATF, pour in new ATF at the A/T fluid charging
pipe with the engine idling and at the same time drain the old
ATF from the radiator cooler hose return side.
When the color of the ATF coming out is about the same as
the color of the new ATF, the replacement is complete. The
amount of new ATF to use should be 30 to 50% increase of
the stipulated amount.
CAUTION:
Use only genuine NISSAN Matic J ATF. Do not mix with other ATF.
Using ATF other than genuine NISSAN Matic J ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not
covered by the warranty.
When filling ATF, take care not to scatter heat generating parts such as exhaust.
Do not reuse drain plug gasket.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to AT- 1 3 , "
Checking A/T Fluid" . If ATF is still dirty, repeat step 2.
through 5.
7. Install the removed A/T fluid level gauge into A/T fluid charging pipe.
8. Tighten the level gauge bolt.
Checking Transfer FluidNLS00082
Check for fluid leakage and fluid level.
(For details, refer to TF-9, "
Inspection" .)
CAUTION:
Never start engine while checking fluid level.ATF: Genuine NISSAN Matic J ATF
Fluid capacity:
10.3 (10-7/8 US qt, 9-1/8 lmp qt)
Drain plug
: 34 N·m (3.5 kg-m, 25 ft-lb)
Level gauge bolt
: 5.1 N·m (0.52 kg-m, 45 in-lb)
SCIA4896E
Filler plug:
: 35 N·m (3.6 kg-m, 26 ft-lb)
SDIA2028E
MA-32
CHASSIS AND BODY MAINTENANCE
Revision: 2007 April2007 M35/M45
Changing Transfer FluidNLS00083
CAUTION:
When draining fluid, protect exhaust tube flange with cover.
1. Drain fluid from drain plug and refill with new gear fluid.
(For details, refer to TF-9, "
Replacement" .)
2. Check fluid level.
CAUTION:
Carefully fill the fluid. (Fill up for Approx. 3 minutes.)
Checking Propeller ShaftNLS00084
Check propeller shaft for damage, looseness or grease leakage.
Checking Differential Gear OilNLS00085
Check for oil leakage.
(For details, refer to FFD-8, "
Checking Differential Gear Oil" and
RFD-9, "
Checking Differential Gear Oil" .) Fluid grade:
Genuine NISSAN Matic D ATF (Continental U.S.
and Alaska) or Canada NISSAN Automatic Trans-
mission Fluid or equivalent (if available)
Refer to MA-12, "
RECOMMENDED FLUIDS AND
LUBRICANTS" .
Fluid capacity:
: Approx. 1.25 (2-5/8 US pt, 2-1/4 lmp pt)
Drain plug:
: 29.4 N·m (3.0 kg-m, 22 ft-lb)
Filler plug:
: 35 N·m (3.6 kg-m, 26 ft-lb)SDIA2087E
Tightening torque:
Refer to PR-6, "
REAR PROPELLER SHAFT"
SMA118A
SMA012C
CHASSIS AND BODY MAINTENANCE
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Changing Differential Gear OilNLS00086
1. Drain oil from drain plug and refill with new gear oil.
(For details, refer to FFD-8, "
Changing Differential Gear Oil" and RFD-9, "Changing Differential Gear Oil"
.)
2. Check oil level.
Balancing Wheels (Bonding Weight Type)NLS00087
REMOVAL
1. Remove inner and outer balance weights from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal.
2. Using releasing agent, remove double-faced adhesive tape from the road wheel.
CAUTION:
Be careful not to scratch the road wheel during removal.
After removing double-faced adhesive tape, wipe clean traces of releasing agent from the road
wheel.
WHEEL BALANCE ADJUSTMENT
If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for road wheels.
1. Set road wheel on tire balance machine using the center hole as a guide. Start the tire balance machine.
2. When inner and outer unbalance values are shown on the tire balance machine indicator, multiply outer
unbalance value by 5/3 to determine balance weight that should be used. Select the outer balance weight
with a value closest to the calculated value above and install it to the designated outer position of, or at the
designated angle in relation to the road wheel.
CAUTION:
Do not install the inner balance weight before installing the outer balance weight.Oil grade and Viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS
AND LUBRICANTS" .
Capacity:
Front final drive (F160A)
0.65 (1 - 3/8 US pt, 1 - 1/8 lmp pt)
Rear final drive (R200)
1.4 (3 US pt, 2 - 1/2 lmp pt)
Filler plug:
Front final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Rear final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Drain plug:
Front final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
Rear final drive
: 34.5 N-m (3.5 kg-m, 25 ft-lb)
SDIA1151E
MA-34
CHASSIS AND BODY MAINTENANCE
Revision: 2007 April2007 M35/M45
Before installing the balance weight, be sure to clean the
mating surface of the road wheel.
Indicated unbalance value × 5/3 = balance weight to be installed
Calculation example:
23 g (0.81 oz) × 5/3 = 38.33 g (1.35 oz) 40 g (1.41 oz) bal-
ance weight (closer to calculated balance weight value)
Note that balance weight value must be closer to the calculated
balance weight value.
Example:
37.4 35 g (1.23 oz)
37.5 40 g (1.41 oz)
a. Install balance weight in the position shown in the figure.
b. When installing balance weight to road wheels, set it into the
grooved area on the inner wall of the road wheel as shown in the
figure so that the balance weight center is aligned with the tire
balance machine indication position (angle).
CAUTION:
Always use genuine NISSAN adhesion balance weights.
Balance weights are unreusable; always replace with new
ones.
Do not install more than three sheets of balance weight.
c. If calculated balance weight value exceeds 50 g (1.76 oz), install
two balance weight sheets in line with each other as shown in
the figure.
CAUTION:
Do not install one balance weight sheet on top of another.
3. Start tire balance machine again.
4. Install drive-in balance weight on inner side of road wheel in the
tire balance machine indication position (angle).
CAUTION:
Do not install more than two balance weights.
5. Start tire balance machine. Make sure that inner and outer resid-
ual unbalance values are 7 g (0.25 oz) each or below.
If either residual unbalance value exceeds 7 g (0.25 oz), repeat installation procedures.
SMA054D
SEIA0031E
Maximum allowable
unbalanceDynamic (At rim flange) Less than 7 g (0.25 oz) (one side)
Static (At rim flange) Less than 14 g (0.49 oz)
PEIA0033E
CHASSIS AND BODY MAINTENANCE
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Revision: 2007 April2007 M35/M45
RotationNLS00088
Follow the maintenance schedule for tire rotation service inter-
vals. Refer to MA-4, "
GENERAL MAINTENANCE" .
Do not include the spare tire when rotating the tires.
CAUTION:
When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
Be careful not to tighten wheel nut at torque exceeding the
criteria for preventing strain of disc rotor.
Use NISSAN genuine wheel nuts for aluminum wheels.
Checking Brake Fluid Level and LeaksNLS00089
If fluid level is extremely low, check brake system for leaks.
Checking Brake Lines and CablesNLS0008A
Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
Changing Brake FluidNLS0008B
1. Drain brake fluid from each bleed valve.
2. Refill until new brake fluid comes out from each bleed valve.
Use same procedure as in bleeding hydraulic system to refill
brake fluid.
Refer to BR-10, "
Bleeding Brake System" .
Refill with recommended genuine Nissan Super Heavy Duty
Brake Fluid or equivalent DOT 3 (US FMVSS No. 116).
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas.Tightening torque of wheel nut
: 108 N·m (11 kg-m, 80 ft-lb)
SMA829C
SBR451D
SBR389C
SBR419C