EVAPORATIVE EMISSION SYSTEM
EC-43
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Revision: 2007 April2007 M35/M45
EVAP SERVICE PORT
Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leakage in the EVAP system occurs, use a
leak detector to locate the leak.
Removal and InstallationNBS004SD
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
EVAP CANISTER VENT CONTROL VALVE
1. Turn EVAP canister vent control valve counterclockwise.
Lock (A)
Unlock (B)
2. Remove the EVAP canister vent control valve.
Always replace O-ring with a new one.
How to Detect Fuel Vapor LeakageNBS004SE
CAUTION:
Do not use compressed air or a high pressure pump.
Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in EVAP system.
SEF462UA
1. EVAP control system pressure sen-
sor2. O-ring 3. EVAP canister
4. O-ring 5. EVAP canister vent control valve
PBIB2729E
PBIB2730E
EC-46
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2007 April2007 M35/M45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionNBS004SF
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: FLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-88, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine and check for fuel leaks at connection.
Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-47
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Revision: 2007 April2007 M35/M45
Diagnostic ProcedureNBS004SG
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
EVAP canister (1)
EVAP canister vent control valve (2)
Ye s o r N o
Ye s > > G O T O 3 .
No >> GO TO 5.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-49, "
Component Inspection" .
OK or NG
OK >>INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
PBIB2731E
EC-48
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2007 April2007 M35/M45
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
1. CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.0 kg (4.4 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
EVAP canister (1)
EVAP canister vent control valve (2)
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 5.
3. REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5. CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refueling control valve for clogging, kink, looseness and
improper connection.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace hoses and tubes.
6. CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
OK or NG
OK >> GO TO 7.
NG >> Replace filler neck tube.
PBIB2731E
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-49
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Revision: 2007 April2007 M35/M45
7. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-49, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
8. CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 9.
NG >> Replace fuel filler tube.
9. CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
OK or NG
OK >> GO TO 10.
NG >> Repair or replace one-way fuel valve with fuel tank.
10. CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows.
When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >>INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve
with fuel tank.
Component InspectionNBS004SH
REFUELING EVAP VAPOR CUT VALVE
With CONSULT-II
1. Remove fuel tank. Refer to FL-10, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other
side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-II.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Put fuel tank upside down.
SEF665U
EC-50
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2007 April2007 M35/M45
d. Apply vacuum pressure to hose end [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
Without CONSULT-II
1. Remove fuel tank. Refer to FL-10, "FUEL TANK" .
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows.
Blow air into the refueling EVAP vapor cut valve (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [−13.3 kPa (−100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
PBIB1035E
PBIB1035E
ON BOARD DIAGNOSTIC (OBD) SYSTEM
EC-55
[VQ35DE]
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EC
Revision: 2007 April2007 M35/M45
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MIL circuit are detected and demands the
driver to repair the malfunction.
Emission-Related Diagnostic InformationNBS004SN
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS
×:Applicable —: Not applicable Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
Items
(CONSULT-II screen terms)DTC*
1
SRT codeTest value/
Test limit
(GST only)Trip MIL Reference page
CONSULT-II
GST*
2ECM*3
CAN COMM CIRCUIT U1000
1000*4—— 1×EC-161
CAN COMM CIRCUIT U1001
1001*4——2 (Models with
ASCD)
—EC-1611 or 2 (Models
with ICC)
CONTROL UNIT(CAN) U1010 1010 — — 1×EC-164
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.P0000 0000—— —Flas
hing
*
8—
INT/V TIM CONT-B1 P0011 0011 — — 2×EC-166
INT/V TIM CONT-B2 P0021 0021 — — 2×EC-166
A/F SEN1 HTR (B1) P0031 0031 —×2×EC-170
A/F SEN1 HTR (B1) P0032 0032 —×2×EC-170
HO2S2 HTR (B1) P0037 0037 —×2×EC-177
HO2S2 HTR (B1) P0038 0038 —×2×EC-177
A/F SEN1 HTR (B2) P0051 0051 —×2×EC-170
A/F SEN1 HTR (B2) P0052 0052 —×2×EC-170
HO2S2 HTR (B2) P0057 0057 —×2×EC-177
HO2S2 HTR (B2) P0058 0058 —×2×EC-177
INT/V TIM V/CIR-B1 P0075 0075 — — 2×EC-185
INT/V TIM V/CIR-B2 P0081 0081 — — 2×EC-185
MAF SEN/CIRCUIT P0101 0101 — — 2×EC-193
MAF SEN/CIRCUIT P0102 0102 — — 1×EC-202
MAF SEN/CIRCUIT P0103 0103 — — 1×EC-202
IAT SEN/CIRCUIT P0112 0112 — — 2×EC-209
IAT SEN/CIRCUIT P0113 0113 — — 2×EC-209
ECT SEN/CIRC P0117 0117 — — 1×EC-214
ECT SEN/CIRC P0118 0118 — — 1×EC-214
TP SEN 2/CIRC P0122 0122 — — 1×EC-219
TP SEN 2/CIRC P0123 0123 — — 1×EC-219
ECT SENSOR P0125 0125 — — 2×EC-226
IAT SENSOR P0127 0127 — — 2×EC-229
THERMSTAT FNCTN P0128 0128 — — 2×EC-232
A/F SENSOR1 (B1) P0130 0130 —×2×EC-234
A/F SENSOR1 (B1) P0131 0131 —×2×EC-244
A/F SENSOR1 (B1) P0132 0132 —×2×EC-253
EC-56
[VQ35DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2007 April2007 M35/M45
A/F SENSOR1 (B1) P0133 0133××2×EC-262
HO2S2 (B1) P0137 0137××2×EC-274
HO2S2 (B1) P0138 0138××2×EC-285
HO2S2 (B1) P0139 0139××2×EC-298
A/F SENSOR1 (B2) P0150 0150 —×2×EC-234
A/F SENSOR1 (B2) P0151 0151 —×2×EC-244
A/F SENSOR1 (B2) P0152 0152 —×2×EC-253
A/F SENSOR1 (B2) P0153 0153××2×EC-262
HO2S2 (B2) P0157 0157××2×EC-274
HO2S2 (B2) P0158 0158××2×EC-285
HO2S2 (B2) P0159 0159××2×EC-298
FUEL SYS-LEAN-B1 P0171 0171 — — 2×EC-309
FUEL SYS-RICH-B1 P0172 0172 — — 2×EC-320
FUEL SYS-LEAN-B2 P0174 0174 — — 2×EC-309
FUEL SYS-RICH-B2 P0175 0175 — — 2×EC-320
FTT SENSOR P0181 0181 — — 2×EC-331
FTT SEN/CIRCUIT P0182 0182 — — 2×EC-337
FTT SEN/CIRCUIT P0183 0183 — — 2×EC-337
TP SEN 1/CIRC P0222 0222 — — 1×EC-342
TP SEN 1/CIRC P0223 0223 — — 1×EC-342
MULTI CYL MISFIRE P0300 0300 — — 2×EC-349
CYL 1 MISFIRE P0301 0301 — — 2×EC-349
CYL 2 MISFIRE P0302 0302 — — 2×EC-349
CYL 3 MISFIRE P0303 0303 — — 2×EC-349
CYL 4 MISFIRE P0304 0304 — — 2×EC-349
CYL 5 MISFIRE P0305 0305 — — 2×EC-349
CYL 6 MISFIRE P0306 0306 — — 2×EC-349
KNOCK SEN/CIRC-B1 P0327 0327 — — 2 —EC-359
KNOCK SEN/CIRC-B1 P0328 0328 — — 2 —EC-359
CKP SEN/CIRCUIT P0335 0335 — — 2×EC-364
CMP SEN/CIRC-B1 P0340 0340 — — 2×EC-371
CMP SEN/CIRC-B2 P0345 0345 — — 2×EC-371
TW CATALYST SYS-B1 P0420 0420××2×EC-380
TW CATALYST SYS-B2 P0430 0430××2×EC-380
EVAP PURG FLOW/MON P0441 0441××2×EC-386
EVAP SMALL LEAK P0442 0442××2×EC-391
PURG VOLUME CONT/V P0443 0443 — — 2×EC-400
PURG VOLUME CONT/V P0444 0444 — — 2×EC-408
PURG VOLUME CONT/V P0445 0445 — — 2×EC-408
VENT CONTROL VALVE P0447 0447 — — 2×EC-415
VENT CONTROL VALVE P0448 0448 — — 2×EC-422
EVAP SYS PRES SEN P0451 0451 — — 2×EC-428
Items
(CONSULT-II screen terms)DTC*
1
SRT codeTest value/
Te s t l i m i t
(GST only)Trip MIL Reference page
CONSULT-II
GST*
2ECM*3