RSU-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: 2007 April2007 M35/M45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNES000J5
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
RSU-7RSU-10
—
—
—
RSU-7RSU-5RSU-17
NVH in PR section.
NVH in RFD section.
NVH in RAX and RSU sections.
NVH in WT section.
NVH in WT section.
NVH in RAX section.
NVH in BR section.
NVH in PS section.
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Shock absorber deformation, damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
PROPELLER SHAFT
DIFFERENTIAL
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEELS
DRIVE SHAFT
BRAKES
STEERING
Symptom REAR SUSPENSIONNoise×××××× ××××××××
Shake×××× × × ××××××
Vibration××××× × ×× × ×
Shimmy×××× × ××× ××
Judder ××× ××× ××
Poor quality ride or
handling××××× ×× ×××
RSU-8
REAR SUSPENSION ASSEMBLY
Revision: 2007 April2007 M35/M45
Removal and InstallationNES000J9
REMOVAL
1. Remove tires with a power tool.
2. Remove brake caliper with a power tool. Hang it in a place where it will not interfere with work. Refer to
BR-28, "
REAR DISC BRAKE" .
CAUTION:
Do not depressing brake pedal while brake caliper is removed.
3. Put matching marks on both disc rotor and the wheel hub and
bearing assembly, then remove disc rotor.
4. Remove rear under cover.
5. Remove wheel sensor from rear final drive.
6. Remove harness from rear final drive and rear suspension
member.
7. Remove center muffler. Refer to EX-3, "
EXHAUST SYSTEM" .
8. Remove rear propeller shaft. Refer to PR-6, "
REAR PROPEL-
LER SHAFT" .
9. Remove stabilizer bar. Refer to RSU-17, "
STABILIZER BAR" .
10. Remove parking brake cable mounting bolt and separate park-
ing brake cable from vehicle and rear suspension member. Refer to PB-4, "
PARKING BRAKE CONTROL"
.
11. Remove rear lower link and coil spring. Refer to RSU-16, "
REAR LOWER LINK & COIL SPRING" .
12. Remove mounting bolt on lower side of shock absorber. Refer to RSU-10, "
SHOCK ABSORBER" .
13. Set jack under rear final drive.
14. Remove member stay from vehicle.
15. Remove rear pin stay mounting bolts and nuts.
16. Gradually lowering jack, remove rear pin stay and rear suspension assembly.
INSTALLATION
Installation is the reverse order of the removal. For tightening torque, refer to RSU-7, "Components" .
CAUTION:
Do not reuse non-reusable parts.
Assemble disc rotor and wheel hub and bearing assembly by
aligning each matching mark as shown in the figure when install-
ing disc rotor.
Perform the final tightening of each of parts under unladen con-
ditions, which were removed when removing rear suspension
assembly. Check the wheel alignment. Refer to RSU-5, "
Wheel
Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking
the wheel alignment. Refer to BRC-6, "
Adjustment of Steering
Angle Sensor Neutral Position" .
Check for the following after finishing work.
1. Washer 2. Mounting seal 3. Bushing (upper side)
4. Distance tube 5. Mounting bracket 6. Bushing (lower side)
7. Bound bumper cover 8. Bound bumper 9. Shock absorber
10. Axle assembly 11. Upper seat 12. Coil spring
13. Ball seat 14. Rubber seat 15. Cotter pin
16. Suspension arm 17. Connecting rod mounting bracket 18. Connecting rod
19. Mount stopper 20. Rear lower link 21. Front lower link
22. Radius rod 23. Stabilizer Bushing 24. Stabilizer Clamp
25. Stabilizer bar 26. Rear suspension member 27. Member stay
28. Stopper rubber 29. Cap 30. Rear pin stay
Refer to GI-11, "
Components" , for to the symbols in the figure.
SDIA2638E
SDIA2638E
REAR SUSPENSION ASSEMBLY
RSU-9
C
D
F
G
H
I
J
K
L
MA
B
RSU
Revision: 2007 April2007 M35/M45
–Parking brake operation (stroke): Refer to PB-3, "PEDAL STROKE" .
–Wheel sensor harness for proper connection: Refer to BRC-54, "WHEEL SENSOR" .
RSU-14
RADIUS ROD
Revision: 2007 April2007 M35/M45
RADIUS RODPFP:55110
Removal and InstallationNES000JD
REMOVAL
1. Remove tire with a power tool.
2. Remove brake caliper with a power tool. Hang it in a place where it will not interfere with work. Refer to
BR-28, "
REAR DISC BRAKE" .
CAUTION:
Do not depressing brake pedal while brake caliper is removed.
3. Put matching marks on both disc rotor and the wheel hub and
bearing assembly. then remove disc rotor.
4. Remove rear lower link and coil spring. Refer to RSU-16, "
REAR
LOWER LINK & COIL SPRING" .
5. Remove mounting bolt in lower side of shock absorber with a
power tool.
6. Remove mounting bolt and nut in axle side of front lower link
with a power tool.
7. Remove mounting bolt and nut in axle side of radius rod with a
power tool.
8. Remove mounting bolt in rear suspension member side of
radius rod with a power tool, then remove radius rod from vehicle.
INSPECTION AFTER REMOVAL
Check radius rod and bushing for any deformation, cracks, or damage. Replace if there are.
INSTALLATION
Installation is the reverse order of removal. For tightening torque. Refer to RSU-7, "Components" .
CAUTION:
Do not reuse non-reusable parts.
Assemble disc rotor and wheel hub and bering assembly by
aligning each matching mark as shown in the figure when install-
ing disc rotor.
Perform final tightening of rear suspension member and axle
installation position (rubber bushing) under unladen condition
with tires on level ground. Check wheel alignment. Refer to
RSU-5, "
Wheel Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking
the wheel alignment. Refer to BRC-6, "
Adjustment of Steering
Angle Sensor Neutral Position" .
SDIA2638E
SDIA2638E
SB-1
SEAT BELTS
H RESTRAINTS
CONTENTS
C
D
E
F
G
I
J
K
L
M
SECTION SB
A
B
SB
Revision: 2007 April2007 M35/M45
SEAT BELTS
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precaution for Seat Belt Service .............................. 2
AFTER A COLLISION ........................................... 2
PRE-CRASH SEAT BELT .......................................... 3
Component Parts and Harness Connector Location ..... 3
System Description .................................................. 3
FUNCTION DESCRIPTION .................................. 4
FAIL-SAFE MODE ................................................ 4
CAN Communication System Description ................ 5
CAN Communication Unit ........................................ 5
Schematic ................................................................ 6
Wiring Diagram — PSB — ....................................... 7
Terminals and Reference Value for Pre-Crash Seat
Belt Control Unit ..................................................... 13
Work Flow .............................................................. 13
CONSULT-II Function (PRECRASH SEATBELT) ... 14
CONSULT-II START PROCEDURE .................... 14
HOW TO READ SELF-DIAGNOSTIC RESULTS ... 14
SELF-DIAGNOSTIC RESULTS ITEM CHART ... 14
DATA MONITOR ITEM CHART .......................... 14
Preliminary Check .................................................. 15
PRE-CRASH SEAT BELT OPERATION
INSPECTION ...................................................... 15
Diagnoses Symptom Chart .................................... 15
Check CAN Communication Circuit [U1000] .......... 15
Check Ignition Power Supply Circuit ...................... 16
Check Motor Power Supply and Ground Circuit
[B2454] ................................................................... 16
Check Seat Belt Buckle Switch (Driver Side) Circuit ... 18
Check Seat Belt Buckle Switch (Passenger Side)
Circuit ..................................................................... 20
Check Brake Pedal Stroke Sensor Circuit [B2453] ... 21
Check Pre-Crash Seat Belt Motor LH Circuit [B2452]
... 24
Check Pre-Crash Seat Belt Motor RH Circuit
[B2451] ................................................................... 26Check Brake Pedal Stroke Sensor Shield Wire Cir-
cuit .......................................................................... 27
Removal and Installation of Pre-Crash Seat Belt
Control Unit ............................................................. 28
REMOVAL ........................................................... 28
INSTALLATION ................................................... 28
SEAT BELTS ............................................................. 29
System Description ................................................. 29
SEAT BELT WARNING CHIME ........................... 29
SEAT BELT WARNING LAMP ............................. 29
Removal and Installation of Front Seat Belt ........... 29
REMOVAL OF SEAT BELT RETRACTOR .......... 29
INSTALLATION OF SEAT BELT RETRACTOR ... 30
REMOVAL OF SEAT BELT BUCKLE .................. 30
INSTALLATION OF SEAT BELT BUCKLE .......... 30
Removal and Installation of Rear Seat Belt ............ 31
REMOVAL OF SEAT BELT RETRACTOR .......... 31
INSTALLATION OF SEAT BELT RETRACTOR ... 31
REMOVAL OF SEAT BELT BUCKLE .................. 31
INSTALLATION OF SEAT BELT BUCKLE .......... 32
Seat Belt Inspection ................................................ 32
AFTER A COLLISION ......................................... 32
PRELIMINARY CHECKS .................................... 32
SEAT BELT RETRACTOR ON-VEHICLE
CHECK ................................................................ 33
SEAT BELT RETRACTOR OFF-VEHICLE
CHECK (FRONT SEAT BELT) ............................ 34
SEAT BELT RETRACTOR OFF-VEHICLE
CHECK (REAR SEAT BELT) ............................... 34
LATCH (LOWER ANCHORS AND TETHER FOR
CHILDREN) SYSTEM ............................................... 35
Removal and Installation ........................................ 35
REMOVAL ........................................................... 35
INSTALLATION ................................................... 35
TOP TETHER STRAP CHILD RESTRAINT ............. 36
Removal and Installation ........................................ 36
REMOVAL ........................................................... 36
INSTALLATION ................................................... 36
PRE-CRASH SEAT BELT
SB-3
C
D
E
F
G
I
J
K
L
MA
B
SB
Revision: 2007 April2007 M35/M45
PRE-CRASH SEAT BELTPFP:98845
Component Parts and Harness Connector LocationNHS0007X
System DescriptionNHS0007Y
Pre-crash seat belt system is adapted to front seat belts RH/LH.
When the pre-crash seat belt control unit judges the emergency braking operation, it gives the sense of
security by the motor built into the pre-crash seat belt retracting the shoulder belt and suppressing the
crew's posture change. Also, it eases the damage of the collision.
PHIA1123E
1. Fuse block (J/B) 2.Fuse, fusible link and relay block
(J/B)3.Pre-crash seat belt control unit B142
(View with the trunk side finisher LH
removed)
4.Brake pedal stroke sensor E125
(View with the instrument driver
lower panel removed)5.Pre-crash seat belt motor B32 (LH),
B422 (RH)
(View with the center pillar lower
garnish removed)6.Seat belt buckle switch B203 (driver
seat) B253 (passenger seat)
SB-4
PRE-CRASH SEAT BELT
Revision: 2007 April2007 M35/M45
FUNCTION DESCRIPTION
Operation condition
Pre-crash seat belt operates under the following conditions.
Operation prohibition condition
If operation condition is satisfied, pre-crash seat belt does not operate under the following conditions.
*1 : When pre-crash seat belt doesn't operate after it continuously operates 3 times or more, operation can be performed again by stop-
ping operation for approximately 7 minutes.
*
2 : Refer to SB-4, "FAIL-SAFE MODE" for details of fail-safe mode.
FAIL-SAFE MODE
When a malfunction occurs in the following system, the pre-crash seat belt function is controlled according to
the malfunctioning parts.
Also, seat belt warning lamp blinks with fastening driver seat belt when the following malfunction occurs.
Seat Belt Warning Lamp Illumination Pattern
NOTE:
The seat belt warning lamp illumination system shown above operates only when the air bag system does not
turn on the seat belt warning lamp. The air bag system turns on the seat belt warning lamp, depending on the
conditions of passenger being on and the passenger seat belt fastening.
ConditionWhen the brake pedal is depressed more than a certain extent
When operation prohibition condition is not satisfied
Condition
When seat belt is not fastened (Only the seat belt that is not fastened does not operate.)
When vehicle is moving backwards
When the vehicle speed is 15 km/h (9 MPH) or less
When pre-crash seat belt continuously operates 3 times or more *1
At fail-safe condition *2
Malfunctioning parts Control contents
Brake pedal stroke sensor system malfunction Pre-crash seat belt RH/LH do not activate when emergency brake operates.
Seat belt motor RH malfunction Pre-crash seat belt RH does not activate.
Seat belt motor LH malfunction Pre-crash seat belt LH does not activate.
Motor power supply circuit malfunction Pre-crash seat belt RH/LH do not activate.
PHIA1142E
PRE-CRASH SEAT BELT
SB-13
C
D
E
F
G
I
J
K
L
MA
B
SB
Revision: 2007 April2007 M35/M45
Terminals and Reference Value for Pre-Crash Seat Belt Control UnitNHS00083
Work FlowNHS00084
1. Check the symptom and customer's requests.
2. Understand the system description. Refer to SB-3, "
System Description" .
3. Perform the preliminary check. Refer to SB-15, "
Preliminary Check" .
4. Check the self-diagnosis, results using CONSULT-II. Refer to SB-14, "
CONSULT-II Function (PRECRASH
SEATBELT)" .
5. Based on the trouble diagnosis chart, repair or replace the cause of the malfunction. Refer to SB-15,
"Diagnoses Symptom Chart" .
6. Does pre-crash seat belt system operate normally?
OK: GO TO 7.
NG: GO TO 4.
7. INSPECTION END
TerminalWire
ColorItemSignal
Input/OutputConditionVo l ta g e [V ]
(Approx.)
1G/RSeat belt motor RH release
direction signalOutputSeat belt motor RH operation Battery voltage
Other than above 0
2 W Power source (BAT) Input — Battery voltage
3G/YSeat belt motor RH fastened
direction signalOutputSeat belt motor RH operation Battery voltage
Other than above 0
4GY/WSeat belt motor LH fastened
direction signalOutputSeat belt motor LH operation Battery voltage
Other than above 0
5 B/Y Ground (Driver circuit) — — 0
6L/YSeat belt motor LH release
direction signalOutputSeat belt motor LH operation Battery voltage
Other than above 0
7 G/Y Seat belt indicator signal OutputWhen driver side seat belt is fastened Battery voltage
When driver side seat belt is un-fastened 0
When driver side seat belt is fastened and
system malfunctionBattery
voltage ⇔ 0
8 LG Seat belt buckle switch RH InputWhen seat belt is fastened 5
When seat belt is un-fastened 0
10 SB Seat belt buckle switch LH InputWhen seat belt is fastened Battery voltage
When seat belt is un-fastened 0
13 W/G Power source (IGN) Input Ignition switch ON or START Battery voltage
16 WBrake pedal stroke sensor
output signal 1OutputBrake pedal is fully released operation 1
Brake pedal is slightly depressed operation 4
18 RPower source
(Brake pedal stroke sensor)Input — 5
20 GBrake pedal stroke sensor
output signal 2OutputBrake pedal is fully released operation 4
Brake pedal is slightly depressed operation 1
21 BGround
(Brake pedal stroke sensor)—— 0
22 P CAN-L Input/Output — —
24 L CAN-H Input/Output — —
25 — Ground (Shield wire) — — 0
26 B/Y Ground (Control circuit) — — 0