THERMOSTAT AND WATER CONTROL VALVE
CO-57
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
CO
Revision: 2007 April2007 M35/M45
Install thermostat with jiggle valve facing upwards. (The position
deviation may be within the range of ±10 degrees)
Install water control valve with the up-mark facing up and the
frame center part facing upwards. (The position deviation may
be within the range of ±10 degrees)
Water Outlet Pipe and Heater Pipe
First apply a neutral detergent to O-rings, then quickly insert the insertion parts of the water outlet pipe and
heater pipe into the installation holes.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter (commercial service tool) and radiator
cap tester (commercial service tool). Refer to CO-40, "
LEAK CHECK" .
Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC0158E
CO-58
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2007 April2007 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitNBS004RT
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (US qt, Imp qt)
RADIATOR
Unit: kPa (kg/cm2 , psi)
THERMOSTAT
WATER CONTROL VALVE
Engine coolant capacity (With reservoir tank at “MAX” level) 10.4 (11, 9-1/8)
Reservoir tank engine coolant capacity (at “MAX” level) 0.8 (7/8, 3/4)
Radiator cap relief pressureStandard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Leakage testing pressure 157 (1.6, 23)
ThermostatStandard
Valve opening temperature 80 - 84°C (176 - 183°F)
Maximum valve lift More than 10 mm/95°C (0.39 in/203°F)
Valve closing temperature 77°C (171°F)
Water control valveStandard
Valve opening temperature 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift More than 8 mm/108°C (0.315 in/226°F)
Valve closing temperature 90°C (194°F)
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION DI
A
B
DI
Revision: 2007 April2007 M35/M45
DRIVER INFORMATION SYSTEM
PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
PREPARATION ........................................................... 4
Commercial Service Tools ........................................ 4
COMBINATION METERS ........................................... 5
System Description .................................................. 5
UNIFIED METER CONTROL UNIT ...................... 5
UNIFIED METER AND A/C AMP. ......................... 5
POWER SUPPLY AND GROUND CIRCUIT ........ 5
SPEEDOMETER ................................................... 6
TACHOMETER ..................................................... 6
WATER TEMPERATURE GAUGE ........................ 6
FUEL GAUGE ....................................................... 7
ODO/TRIP METER ............................................... 7
METER ILLUMINATION CONTROL ..................... 8
FAIL-SAFE ............................................................ 9
Arrangement of Combination Meter ....................... 10
Component Parts Location ...................................... 11
Internal Circuit ........................................................ 12
Wiring Diagram — METER — ................................ 13
Terminals and Reference Value for Combination
Meter ...................................................................... 15
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 16
Self-Diagnosis Mode of Combination Meter ........... 17
SELF-DIAGNOSIS FUNCTION .......................... 17
OPERATION PROCEDURE ............................... 17
CONSULT-II Function (METER A/C AMP) ............. 18
Trouble Diagnosis .................................................. 18
HOW TO PERFORM TROUBLE DIAGNOSIS ... 18
PRELIMINARY CHECK ...................................... 18
Symptom Chart ...................................................... 18
Power Supply and Ground Circuit Inspection ........ 19
Vehicle Speed Signal Inspection ............................ 20
Engine Speed Signal Inspection ............................ 21
Engine Coolant Temperature Signal Inspection ..... 22
Fuel Level Sensor Signal Inspection ...................... 22
Fuel Gauge Pointer Fluctuates, Indicator Wrong Value or Varies ....................................................... 25
Fuel Gauge Does Not Move to FULL Position ....... 25
Electrical Components Inspection .......................... 26
CHECK FUEL LEVEL SENSOR UNIT ................ 26
Removal and Installation of Combination Meter ..... 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
Disassembly and Assembly of Combination Meter ... 27
DISASSEMBLY ................................................... 27
ASSEMBLY ......................................................... 27
UNIFIED METER AND A/C AMP .............................. 28
System Description ................................................. 28
COMBINATION METER CONTROL FUNCTION ... 28
A/C AUTO AMP. FUNCTION ............................... 29
OTHER FUNCTIONS .......................................... 29
Schematic ............................................................... 30
CONSULT-II Function (METER A/C AMP) ............. 31
CONSULT-II BASIC OPERATION ....................... 31
SELF-DIAG RESULTS ........................................ 31
DATA MONITOR ................................................. 32
Power Supply and Ground Circuit Inspection ......... 34
DTC [U1000] CAN Communication Circuit ............. 35
DTC [B2202] Meter Communication Circuit ........... 35
DTC [B2205] Vehicle Speed Circuit ........................ 38
Removal and Installation of Unified Meter and A/C
Amp. ....................................................................... 38
REMOVAL ........................................................... 38
INSTALLATION ................................................... 38
WARNING LAMPS .................................................... 39
System Description ................................................. 39
OIL PRESSURE WARNING LAMP ..................... 39
Component Parts and Harness Connector Location ... 40
Schematic ............................................................... 41
Wiring Diagram — WARN — .................................. 42
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 52
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 53
Electrical Component Inspection ............................ 54
OIL PRESSURE SWITCH ................................... 54
COMBINATION METERS
DI-5
C
D
E
F
G
H
I
J
L
MA
B
DI
Revision: 2007 April2007 M35/M45
COMBINATION METERSPFP:24814
System DescriptionNKS003TV
UNIFIED METER CONTROL UNIT
Speedometer, odo/trip meter, tachometer, fuel gauge and water temperature gauge are controlled by the
unified meter control unit, which is built into the combination meter. Unified meter control unit receives sig-
nals from unified meter and A/C amp.
Warning lamp and indicator lamp of combination meter are controlled by signals drawn from the unified
meter and A/C amp.
Digital meter is adopted for odo/trip meter.
NOTE:
The record of the odo meter is kept even if the battery cable is disconnected. The record of the trip meter
is erased when the battery cable is disconnected.
Dot matrix LCD is adopted to display “push engine starter”, “A/T position” and “ICC system* ”.
Odo/trip meter and dot matrix LCD segments can be checked in self-diagnosis mode.
Meters/gauges can be checked in self-diagnosis mode.
*: With ICC system
UNIFIED METER AND A/C AMP.
Refer to DI-28, "COMBINATION METER CONTROL FUNCTION" in “UNIFIED METER AND A/C AMP”.
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
through 10A fuse [No. 21, located in the fuse block (J/B)]
to combination meter terminal 23,
through 10A fuse [No. 19, located in the fuse block (J/B)]
to unified meter and A/C amp. terminal 54.
With the ignition switch in the ACC or ON position, power is supplied
through 10A fuse [No. 6, located in the fuse block (J/B)],
to combination meter terminal 2, and
to unified meter and A/C amp. terminal 41.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No. 14, located in the fuse block (J/B)]
to combination meter terminal 12,
through 10A fuse [No. 12, located in the fuse block (J/B)]
to unified meter and A/C amp. terminal 53.
Ground is supplied
to combination meter terminals 9, 10 and 11
to unified meter and A/C amp. terminals 55 and 71
through grounds M16 and M70.
DI-6
COMBINATION METERS
Revision: 2007 April2007 M35/M45
SPEEDOMETER
The speedometer indicates the vehicle speed.
ABS actuator and electric unit (control unit) converses a pulse signal from wheel sensor to vehicle speed
signal, and transmit vehicle speed signal to unified meter and A/C amp. with CAN communication.
Unified meter and A/C amp. transmits vehicle speed signal to combination meter with communication line.
Combination meter converses vehicle speed signal to the angle signal, and commands to speedometer.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).
ECM converses a signal from crankshaft position sensor to engine speed signal, and transmits to unified
meter and A/C amp. with CAN communication.
Unified meter and A/C amp. transmits engine speed signal to combination meter with communication line.
Combination meter converses engine speed signal to the angle signal, and commands to tachometer.
WATER TEMPERATURE GAUGE
The water temperature gauge indicates the engine coolant temperature.
ECM converses a signal from engine coolant temperature sensor to engine coolant temperature signal,
and transmits to unified meter and A/C amp. with CAN communication.
Unified meter and A/C amp. transmits engine coolant temperature signal to combination meter with com-
munication line.
Combination meter converses engine coolant temperature signal to the angle signal, and commands to
water temperature gauge.
PKIC0696E
PKIB7631E
PKIB7632E
DI-8
COMBINATION METERS
Revision: 2007 April2007 M35/M45
METER ILLUMINATION CONTROL
Meter illumination* is controlled by the unified meter control unit.
Ring illumination under normal operation and engine start excitement function can be turned ON/OFF with
pressing meter illumination control switch for more than 1 second.
*: Illumination for ring, meter face, pointer, dot matrix LCD and odo/trip meter
Daytime Mode
Meter illumination is adjusted to 5 steps by meter illumination control
switch (1) in daytime mode.
Nighttime Mode
Combination meter is transferred to nighttime mode with position light request signal from BCM with CAN
communication.
Meter illumination is adjusted to 16 steps by illumination control
switch (1) in nighttime. Refer to LT- 2 9 3 , "
ILLUMINATION" .
Driver Welcome Function
Ring illumination gradually turns ON when a driver gets in the vehicle with intelligent key and closes the driver
side door.
NOTE:
Ring illumination gradually turns OFF when not turning the ignition switch ON at a certain period of time.
Engine Start Excitement Function
Combination meter detects the engine start when input engine speed signal at first. Pointers of speed meter
and tachometer sweep and ring illumination gradually turns ON when combination meter detects the engine
start. Then, combination meter starts the normal control.
NOTE:
Water temperature gauge and fuel gauge do not function.
Engine start excitement function can be turned ON/OFF with pressing meter illumination control switch for
more than 1 second.
SKIB2623J
SKIB3738E
COMBINATION METERS
DI-9
C
D
E
F
G
H
I
J
L
MA
B
DI
Revision: 2007 April2007 M35/M45
FA I L - S A F E
Combination meter performs fail-safe operation when unified meter and A/C amp. communication is malfunc-
tion.
Solution for communication error between the unified meter and A/C amp. and combination meter
Function Specifications
Speedometer
Reset to zero by suspending communication. Tachometer
Fuel gauge
Water temperature gauge
Illumination control Meter illumination When suspending communication, change to nighttime mode.
Dot matrix LCDPush engine starter
The display turns off by suspending communication. A/T position
ICC system
Buzzer The buzzer turns off by suspending communication.
Warning lamp/indicator lampABS warning lamp
The lamp turns on by suspending communication. Brake warning lamp
CRUISE warning lamp
VDC OFF indicator lamp
SLIP indicator lamp
A/T CHECK warning lamp
The lamp turns off by suspending communication. AWD warning lamp
Oil pressure warning lamp
Door warning lamp
Malfunction indicator lamp
CRUISE indicator lamp
SET indicator lamp
Low tire pressure warning lamp
AFS OFF indicator lamp
Front fog indicator lamp
High beam indicator
Turn signal indicator lamp
Key warning lamp
DI-18
COMBINATION METERS
Revision: 2007 April2007 M35/M45
CONSULT-II Function (METER A/C AMP)NKS003U3
Refer to DI-31, "CONSULT-II Function (METER A/C AMP)" in “UNIFIED METER AND A/C AMP”.
Trouble DiagnosisNKS003U4
HOW TO PERFORM TROUBLE DIAGNOSIS
1. Confirm the symptom or customer complaint.
2. Perform preliminary check. Refer to DI-18, "
PRELIMINARY CHECK" .
3. According to the symptom chart, make sure the cause of the symptom and repair or replace applicable
parts. Refer to DI-18, "
Symptom Chart" .
4. Does the meter operate normally? If yes, GO TO 5. If no, GO TO 2.
5. INSPECTION END
PRELIMINARY CHECK
1. CHECK OPERATION SELF-DIAGNOSIS MODE OF COMBINATION METER
Perform self-diagnosis mode of combination meter. Refer to DI-17, "
OPERATION PROCEDURE" .
Does self
-diagnosis mode operate?
YES >> GO TO 2.
NO >> GO TO 3.
2. CHECK UNIFIED METER AND A/C AMP. (CONSULT-II)
Perform self-diagnosis of unified meter and A/C amp. Refer to DI-31, "
CONSULT-II Function (METER A/C
AMP)" .
Self
-diagnostic results content
No malfunction detected>>INSPECTION END
Malfunction detected>>Check applicable parts, and repair or replace corresponding parts.
3. CHECK POWER SUPPLY AND GROUND CIRCUIT OF COMBINATION METER
Check power supply and ground circuit of combination meter. Refer to DI-19, "
Power Supply and Ground Cir-
cuit Inspection" .
OK or NG
OK >> Replace combination meter.
NG >> Repair power supply and ground circuit of combination meter.
Symptom ChartNKS003U5
Symptom Diagnosis/Service procedure
Odo/trip meter indication is malfunction. Refer to DI-20, "
Vehicle Speed Signal Inspection" .
Tachometer indication is malfunction. Refer to DI-21, "
Engine Speed Signal Inspection" .
Water temperature gauge indication is malfunction. Refer to DI-22, "
Engine Coolant Temperature Signal Inspection" .
Fuel gauge indication is malfunction.
Refer to DI-22, "
Fuel Level Sensor Signal Inspection" .
Low-fuel warning lamp indication is irregular.
A/T position indicator is malfunction. Refer to DI-58, "
A/T Indicator Is Malfunction" .