SE-142
CLIMATE CONTROLLED SEAT
Revision: 2007 April2007 M35/M45
2. CHECK CLIMATE CONTROLLED SEAT BLOWER MOTOR POWER SUPPLY CIRCUIT
1. Connect climate controlled seat control unit connector and blower motor connector.
2. Turn ignition switch ON.
3. Check voltage between climate controlled seat control unit con-
nector and ground.
OK or NG
OK >> GO TO 3.
NG >> Replace climate controlled seat control unit.
3. CHECK CLIMATE CONTROLLED SEAT BLOWER MOTOR SPEED CONTROL SIGNAL CIRCUIT
Check voltage between climate controlled seat control unit connec-
tor and ground.
OK or NG
OK >> GO TO 4.
NG >> Replace climate controlled seat control unit.
4. CHECK CLIMATE CONTROLLED SEAT BLOWER MOTOR TACHOMETER SIGNAL CIRCUIT
Check voltage between climate controlled seat control unit connec-
tor and ground.
OK or NG
OK >> Climate controlled seat blower motor circuit is OK.
NG >> Replace climate controlled seat blower motor.
Terminal
Voltage (V)
(Approx.) (+)
(–)
Climate controlled seat
control unit connectorTe r m i n a l
B283 (driver side)
B293 (passenger side)14 Ground Battery voltage
PIIB6090E
Terminal
ConditionVoltage (V)
(Approx.) (+)
(–) Climate
controlled
seat control
unit connectorTerminal
B283
(driver side)
B293
(passenger
side)17 GroundClimate
controlled
seat switchHEAT or
COOL4.5 - 8.0
Other than above. 0
PIIB6091E
Terminal
ConditionVoltage (V)
(Approx.) (+)
(–) Climate
controlled
seat control
unit connectorTerminal
B283
(driver side)
B293
(passenger
side)18 GroundClimate
controlled
seat switchHEAT or
COOL4.5 - 8.0
Other than above.Battery
voltage
PIIB6092E
FRONT SEAT
SE-165
C
D
E
F
G
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MA
B
SE
Revision: 2007 April2007 M35/M45
1. Front leg cover 2. Rear leg cover 3. Headrest
4. Seatback board 5. Seat speaker grill 6. Headrest holder (free)
7. Headrest holder (locked) 8. Seatback upper finisher 9. Side air bag module
10. Reclining device cover 11. Seatback trim 12. Seatback pad
13. Seatback frame 14. Seat speaker 15. Seatback thermal electrical device
(TED) assembly
16. Seat cushion rear finisher
(Climate controlled seat model)17. Seat cushion front finisher 18. Seat slide switch knob
19. Seat reclining switch knob 20. Seat cushion outer finisher 21. Lumber support switch assembly
22. Seat cushion lower finisher 23. Seat cushion inner finisher 24. Seat cushion pad
25. Seat cushion trim 26. Seat cushion finisher B 27. Seat cushion frame
28. Seat cushion thermal electrical
device (TED) assembly29. Blower motor assembly 30. Climate controlled seat control unit
31. Seat control switch 32. Driver seat control unit 33. Seat cushion finisher C
34. Seat harness 35. Seat belt buckle 36. Seat adjuster assembly
FRONT SEAT
SE-167
C
D
E
F
G
H
J
K
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MA
B
SE
Revision: 2007 April2007 M35/M45
1. Front leg cover 2. Rear leg cover 3. Headrest
4. Seatback board 5. Seat speaker grill 6. Headrest holder (free)
7. Headrest holder (locked) 8. Seatback upper finisher 9. Side air bag module
10. Reclining device cover 11. Seatback trim 12. Seatback pad
13. Seatback frame 14. Seat speaker 15. Seatback thermal electrical device
(TED) assembly
16. Seat cushion rear finisher
(Climate controlled seat model)17. Seat cushion front finisher 18. Seat cushion slide switch
19. Seat reclining switch 20. Seat cushion outer finisher 21. Lumber support switch assembly
22. Seat inner finisher 23. Seat cushion finisher B 24. Blower motor assembly
25. Seat cushion thermal electrical
device (TED) assembly26. Climate controlled seat control unit 27. Seat cushion finisher C
28. Seat harness assembly 29. Seat belt buckle 30. Seat cushion assembly
FRONT SEAT
SE-171
C
D
E
F
G
H
J
K
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MA
B
SE
Revision: 2007 April2007 M35/M45
Remove the seat cushion front finisher.
: Pawl
: Clip
Remove the seat reclining switch knob and seat slide switch
knob.
Pull seat cushion outer finisher forward, and then disconnect
the pawls and clips.
: Pawl
: Clip
Lift the rear part of the seat cushion outer finisher backward,
and then remove the seat cushion outer finisher.
Remove the harness connector clamp of lumber support switch.
Removal the lumber support switch.
Remove the seat cushion inner finisher.
: Pawl
Remove the retainers from the lower side of front seat. (Driver's seat only)
Remove the hog rings to separate the trim and pad. (Driver's seat only)
2. Remove the nuts, and then remove the seat cushion frame. (Driver's seat only)
3. Remove each unit which is attached to seat cushion frame and seat adjuster assembly.
Remove the screws, and then remove the climate controlled seat control unit.
Remove the screws, and then remove the blower motor.
Remove the bands, and then remove the seat cushion thermal electrical device (TED) assembly.
PIIB3346J
PIIB3348J
PIIB3350J
PIIB3351J
STC-1
STEERING CONTROL SYSTEM
G STEERING
CONTENTS
C
D
E
F
H
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SECTION STC
A
B
STC
Revision: 2007 April2007 M35/M45
STEERING CONTROL SYSTEM
EPS
SYSTEM DESCRIPTION ............................................ 3
Components ............................................................. 3
Components (Models with Rear Active Steer) ......... 3
Electronically Controlled Power Steering System
Function ................................................................... 3
Fail-Safe Function .................................................... 4
FAIL-SAFE INPUT/CANCEL CONDITIONS ......... 4
TROUBLE DIAGNOSIS .............................................. 5
How to Perform Trouble Diagnosis .......................... 5
BASIC CONCEPT ................................................. 5
Component Parts Location ....................................... 5
Wiring Diagram — EPS — ....................................... 6
Control Unit Input/Output Signal Standard ............... 8
STANDARD BY CIRCUIT TESTER AND OSCIL-
LOSCOPE ............................................................. 8
For Fast and Accurate Trouble Diagnosis ................ 9
Basic Inspection ....................................................... 9
POWER SUPPLY CIRCUIT TERMINAL LOOSE-
NESS AND BATTERY .......................................... 9
Inspection: Power Steering Control Unit Power Sup-
ply Circuit and Ground ............................................. 9
Symptom: The Steering Force Does Not Change
Smoothly According to the Vehicle Speed ............. 10
RAS
REAR ACTIVE STEER ............................................. 13
Removal and Installation ........................................ 13
COMPONENTS .................................................. 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 13
Disassembly and Assembly ................................... 14
COMPONENTS .................................................. 14
DISASSEMBLY ................................................... 14
INSPECTION AFTER DISASSEMBLY ............... 14
ASSEMBLY ......................................................... 14
Neutral Position Adjustment ................................... 14
SYSTEM DESCRIPTION .......................................... 16
Components ........................................................... 16RAS (Rear Active Steer) Function .......................... 16
Fail-Safe Function .................................................. 17
TROUBLE DIAGNOSIS ............................................ 18
How to Perform Trouble Diagnosis ......................... 18
BASIC CONCEPT ............................................... 18
Component Parts Location ..................................... 19
Schematic ............................................................... 20
Wiring Diagram — RAS — ..................................... 21
Control Unit Input/Output Signal Standard ............. 26
CIRCUIT TESTER REFERENCE VALUE ........... 26
STANDARD BY CONSULT-II .............................. 27
CONSULT-II Function (RAS/HICAS) ...................... 27
FUNCTION .......................................................... 27
CONSULT-II SETTING PROCEDURE ................ 28
SELF-DIAG RESULT MODE ............................... 28
DATA MONITOR MODE ...................................... 30
ACTIVE TEST MODE ......................................... 30
RAS CONTROL UNIT PART NUMBER .............. 30
Diagnosis Procedure with Self-Diagnosis Function
(Without CONSULT-II) ............................................ 31
DESCRIPTION .................................................... 31
SELF-DIAGNOSIS PROCEDURE ...................... 31
SELF-DIAGNOSIS DISPLAY .............................. 31
SELF-DIAGNOSIS DISPLAY ITEMS .................. 31
HOW TO ERASE SELF-DIAGNOSIS ................. 31
CAN Communication .............................................. 31
For Fast and Accurate Trouble Diagnosis .............. 32
Basic Inspection ..................................................... 32
BASIC INSPECTION 1: POWER SUPPLY CIR-
CUIT TERMINAL LOOSENESS AND BATTERY ... 32
BASIC INSPECTION 2: RAS WARNING LAMP
INSPECTION ...................................................... 32
BASIC INSPECTION 3: RAS CONTROL UNIT
POWER SUPPLY CIRCUIT AND GROUND CIR-
CUIT INSPECTION ............................................. 32
Trouble Diagnosis Chart ......................................... 33
SELF-DIAGNOSIS .............................................. 33
DIAGNOSIS CHART BY SYMPTOM .................. 34
Inspection 1: RAS Control Unit Malfunction ........... 35
Inspection 2: Motor Power Supply System ............. 35
STC-2Revision: 2007 April2007 M35/M45 Inspection 3: RAS Motor Output Malfunction ......... 37
Inspection 4: Vehicle Speed Signal ........................ 38
Inspection 5: Steering Angle Signal Malfunction .... 39
Inspection 6: Rear Main Signal and Rear Sub Signal
Malfunction ............................................................. 40
Inspection 7: VDC Malfunction ............................... 43
Inspection 8: Engine Speed Signal Malfunction ..... 44
Inspection 9: CAN Communication System Mal-
function ................................................................... 44Inspection 10: Stop Lamp Switch Harness ............. 45
Inspection 11: RAS Warning Lamp Harness ........... 46
Diagnosis Chart by Symptom 1 .............................. 47
Diagnosis Chart by Symptom 2 .............................. 47
Check RAS Static/Dynamic Characteristics ............ 49
Component Inspection ............................................ 50
RAS MOTOR RELAY ........................................... 50
RAS MOTOR ....................................................... 50
REAR WHEEL STEERING ANGLE SENSOR .... 50
STC-14
[RAS]
REAR ACTIVE STEER
Revision: 2007 April2007 M35/M45
Disassembly and AssemblyNGS000E6
COMPONENTS
DISASSEMBLY
1. Remove mounting bolts of RAS motor assembly, and then remove RAS motor assembly, ground terminal,
O-ring from RAS actuator.
2. Remove mounting bolt of rear wheel steering angle sensor, and then remove rear wheel steering angle
sensor, O-ring from RAS actuator.
INSPECTION AFTER DISASSEMBLY
Check RAS actuator bracket (rear wheel steering angle sensor mounting area) for crush, deformation, cracks,
or other damage. Replace the RAS actuator malfunction is detected.
ASSEMBLY
Assembly is the reverse order of disassembly. For tightening torque, refer to STC-14, "COMPONENTS" .
After assembling RAS actuator assembly (after removing and installing rear wheel steering angle sensor
and RAS motor), perform the neutral position adjustment.
Neutral Position AdjustmentNGS000E7
Adjust neutral position after performing the following procedure.
Removing and installing or replacing the RAS actuator assembly
Disassembling the RAS actuator assembly (when removing rear wheel steering angle sensor and RAS
motor)
CAUTION:
Perform the neutral position adjustment after installing the RAS actuator assembly to the vehicle.
Before that, remove the rear lower link from the RAS actuator.
1. Disconnect harness connector and remove rear wheel steering angle sensor from the RAS actuator
assembly.
2. Disconnect RAS motor harness connector.
3. Turn ignition switch ON.
1. Ground terminal 2. RAS motor assembly 3. O-ring
4. RAS actuator 5. Rear wheel steering angle sensor
Refer to GI-11, "
Components" , for the symbols in the figure.
SGIA1052J
REAR ACTIVE STEER
STC-15
[RAS]
C
D
E
F
H
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J
K
L
MA
B
STC
Revision: 2007 April2007 M35/M45
4. Supply 6 V voltage by connecting the four 1.5 V batteries in a
series. Connect them to the RAS motor connector (motor side),
and then operate the motor and adjust the rack in the neutral
position (A).
CAUTION:
Do not supply 12 V voltage (battery, etc) to the RAS motor.
NOTE:
For right stroke, connect positive probe to the RAS motor con-
nector terminal 1. For left stroke, connect it to the terminal 2.
5. Install rear wheel steering angle sensor with O-ring to the RAS
actuator assembly. Temporarily tighten the mounting bolts in the specified torque that the sensor can be
moved by hand.
6. Turn and adjust the rear wheel steering angle sensor so as to make each sensor signal of “DATA MONI-
TOR” mode to the following standard with CONSULT-II.
CAUTION:
During DATA MONITOR mode, “MONITORING ERROR” is displayed. But there is not malfunction
in this procedure.
7. Tighten rear wheel steering angle sensor mounting bolts.
8. Perform “ERASE” with CONSULT-II, and then erase the error memory of rear wheel steering angle sen-
sor. Refer to STC-29, "
How to Erase Self-Diagnostic Results" .
9. Perform CONSULT-II “SELF-DIAG RESULTS” again, and then make sure that there is no malfunction.
Refer to STC-28, "
SELF-DIAG RESULT MODE" . Full stroke (B) : 6.8 - 7.2 mm (0.268 - 0.283 in)
STEERING ANG (°) L - 0, R - 0, N - 0
RR ST ANG-MAI (V) Approx. 2.4
RR ST ANG-SUB (V) Approx. 2.4
RR ST ANG-VOL (V) Approx. 5.0
SGIA1240E