TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-55
[ICC]
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Revision: 2007 April2007 M35/M45
19. PERFORM ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
With CONSULT-II
1. Perform “ABS” self-diagnosis. Refer to BRC-23, "
CONSULT-II Functions (ABS)" .
2. Check if malfunction is indicated.
Is malfunction indicated?
YES >> 1. Repair or replace applicable item.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
20. CHECK STOP LAMP SWITCH INSTALLATION AND ADJUSTMENT
Check stop lamp switch for proper installation, and adjust the switch if necessary. Refer to BR-6, "
BRAKE
PEDAL" .
OK or NG
OK >> GO TO 21.
NG >> 1. Adjust stop lamp switch.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
21. CHECK STOP LAMP SWITCH
Check stop lamp switch. Refer to ACS-69, "
ICC Brake Switch and Stop Lamp Switch" .
OK or NG
OK >> GO TO 22.
NG >> 1. Replace stop lamp switch.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
22. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch connector.
3. Turn ignition switch ON.
4. Check voltage between stop lamp switch harness connector and
ground.
OK or NG
OK >> GO TO 23.
NG >> 1. Repair or replace harness or fuse.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
Terminals
Voltage
(Approx.) (+)
(–)
Stop lamp switch
connectorTe r m i n a l
E124 3 Ground Battery voltage
PKIC0833E
ACS-64
[ICC]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2007 April2007 M35/M45
Symptom 2: ICC System Cannot Be Set (MAIN Switch Turns ON/OFF)NKS004DL
The ICC system cannot be set in the following cases.
When the vehicle speed is not in range of approx. 25 MPH (40 km/h) to 90 MPH (144 km/h).
When the A/T selector lever is in “N”.
When A/T mode switch is at the snow mode position.
While the brake is in operation.
When wiper switch is at LOW/HI position.
1. CHECK CAUSE OF AUTOMATIC CANCELLATION
With CONSULT-II
With “CAUSE OF AUTO-CANCEL” in “WORK SUPPORT” at “ICC”, check if any cause of cancellation is
found.
Is any cause found?
YES >> Cancel with appropriate cause, and go to specified diagnosis.
“OPE SW VOLT CIRC”: Refer to ACS-48, "DTC 6 OPERATION SW CIRC" .
“VHCL SPD UNMATCH”: Refer to ACS-43, "DTC 3 VHCL SPEED SE CIRC" .
“IGN LOW VOLT”: Refer to ACS-42, "DTC 1 POWER SUPPLY CIR, DTC 2 POWER SUPPLY
CIR 2" .
“ECM CIRCUIT”: Refer to ACS-56, "DTC 14 ECM CIRCUIT" .
NO >> GO TO 2.
2. PERFORM ICC SENSOR INTEGRATED UNIT SELF-DIAGNOSIS
With CONSULT-II
Perform self-diagnosis to check for malfunctioning items.
Is malfunction indicated?
YES >> 1. Repair or replace applicable item. Refer to ACS-40, "Diagnostic Trouble Code (DTC) Chart" .
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> GO TO 3.
3. CHECK SWITCHES AND VEHICLE SPEED SIGNAL
With CONSULT-II
With “ICC” “DATA MONITOR”, check if switches and vehicle speed signal operate normally. Refer to ACS-31,
"DATA MONITOR" .
VHCL SPEED SE
D RANGE SW
BRAKE SW
SET/COAST SW
OK or NG
OK >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and Perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NG >> Check items which do not function normally.
VHCL SPEED SE. Refer to ACS-43, "DTC 3 VHCL SPEED SE CIRC" .
D RANGE SW. Refer to ACS-65, "Symptom 4: ICC System Is Not Cancelled When the A/T
Selector Lever Is In Other Than “D” and “M”" .
BRAKE SW. Refer to ACS-44, "DTC 5 BRAKE SW/STOP L SW" .
SET/COAST SW. Refer to ACS-48, "DTC 6 OPERATION SW CIRC" .
AT-2Revision: 2007 April2007 M35/M45 On Board Diagnosis Logic ....................................113
Possible Cause .....................................................113
DTC Confirmation Procedure ...............................113
Wiring Diagram — AT — PNP/SW .......................114
Diagnostic Procedure ...........................................115
DTC P0717 TURBINE REVOLUTION SENSOR ....117
Description ............................................................117
CONSULT-II Reference Value ..............................117
On Board Diagnosis Logic ....................................117
Possible Cause .....................................................117
DTC Confirmation Procedure ...............................117
Diagnostic Procedure ...........................................118
DTC P0720 VEHICLE SPEED SENSOR A/T (REV-
OLUTION SENSOR) ...............................................119
Description ............................................................119
CONSULT-II Reference Value ..............................119
On Board Diagnosis Logic ....................................119
Possible Cause .....................................................119
DTC Confirmation Procedure ...............................119
Wiring Diagram — AT — VSSA/T .........................121
Diagnostic Procedure ...........................................122
DTC P0725 ENGINE SPEED SIGNAL ...................124
Description ............................................................124
CONSULT-II Reference Value ..............................124
On Board Diagnosis Logic ....................................124
Possible Cause .....................................................124
DTC Confirmation Procedure ...............................124
Diagnostic Procedure ...........................................125
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE .................................................126
Description ............................................................126
CONSULT-II Reference Value ..............................126
On Board Diagnosis Logic ....................................126
Possible Cause .....................................................126
DTC Confirmation Procedure ...............................126
Diagnostic Procedure ...........................................127
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) .128
Description ............................................................128
CONSULT-II Reference Value ..............................128
On Board Diagnosis Logic ....................................128
Possible Cause .....................................................128
DTC Confirmation Procedure ...............................128
Diagnostic Procedure ...........................................129
DTC P0745 LINE PRESSURE SOLENOID VALVE .130
Description ............................................................130
CONSULT-II Reference Value ..............................130
On Board Diagnosis Logic ....................................130
Possible Cause .....................................................130
DTC Confirmation Procedure ...............................130
Diagnostic Procedure ...........................................131
DTC P1705 THROTTLE POSITION SENSOR .......132
Description ............................................................132
CONSULT-II Reference Value ..............................132
On Board Diagnosis Logic ....................................132
Possible Cause .....................................................132
DTC Confirmation Procedure ...............................132
Diagnostic Procedure ...........................................133
DTC P1710 A/T FLUID TEMPERATURE SENSOR
CIRCUIT ..................................................................135Description ............................................................135
CONSULT-II Reference Value ...............................135
On Board Diagnosis Logic ....................................135
Possible Cause .....................................................135
DTC Confirmation Procedure ................................135
Wiring Diagram — AT — FTS ...............................136
Diagnostic Procedure ............................................137
Component Inspection ..........................................139
DTC P1721 VEHICLE SPEED SENSOR MTR .......140
Description ............................................................140
CONSULT-II Reference Value ...............................140
On Board Diagnosis Logic ....................................140
Possible Cause .....................................................140
DTC Confirmation Procedure ................................140
Diagnostic Procedure ............................................141
DTC P1730 A/T INTERLOCK .................................142
Description ............................................................142
On Board Diagnosis Logic ....................................142
Possible Cause .....................................................142
DTC Confirmation Procedure ................................142
Judgement of A/T Interlock ...................................143
Diagnostic Procedure ............................................143
DTC P1731 A/T 1ST ENGINE BRAKING ...............145
Description ............................................................145
CONSULT-II Reference Value ...............................145
On Board Diagnosis Logic ....................................145
Possible Cause .....................................................145
DTC Confirmation Procedure ................................145
Diagnostic Procedure ............................................146
DTC P1752 INPUT CLUTCH SOLENOID VALVE ..147
Description ............................................................147
CONSULT-II Reference Value ...............................147
On Board Diagnosis Logic ....................................147
Possible Cause .....................................................147
DTC Confirmation Procedure ................................147
Diagnostic Procedure ............................................148
DTC P1754 INPUT CLUTCH SOLENOID VALVE
FUNCTION ..............................................................149
Description ............................................................149
CONSULT-II Reference Value ...............................149
On Board Diagnosis Logic ....................................149
Possible Cause .....................................................149
DTC Confirmation Procedure ................................149
Diagnostic Procedure ............................................150
DTC P1757 FRONT BRAKE SOLENOID VALVE ...151
Description ............................................................151
CONSULT-II Reference Value ...............................151
On Board Diagnosis Logic ....................................151
Possible Cause .....................................................151
DTC Confirmation Procedure ................................151
Diagnostic Procedure ............................................152
DTC P1759 FRONT BRAKE SOLENOID VALVE
FUNCTION ..............................................................153
Description ............................................................153
CONSULT-II Reference Value ...............................153
On Board Diagnosis Logic ....................................153
Possible Cause .....................................................153
DTC Confirmation Procedure ................................153
Diagnostic Procedure ............................................154
AT-4Revision: 2007 April2007 M35/M45 A/T Does Not Shift: 4th Gear → 3rd Gear ............215
A/T Does Not Shift: 3rd Gear → 2nd Gear ...........217
A/T Does Not Shift: 2nd Gear → 1st Gear ............218
Vehicle Does Not Decelerate by Engine Brake ....220
SHIFT CONTROL SYSTEM ....................................222
Control Device Removal and Installation ..............222
Control Rod Removal and Installation ..................226
Adjustment of A/T Position ...................................227
Checking of A/T Position ......................................228
A/T SHIFT LOCK SYSTEM .....................................229
Description ............................................................229
Shift Lock System Electrical Parts Location .........229
Wiring Diagram — AT — SHIFT ...........................230
Diagnostic Procedure ...........................................232
ON-VEHICLE SERVICE ..........................................236
Control Valve With TCM and A/T Fluid Temperature
Sensor 2 ...............................................................236
Parking Components (2WD Models Only) ............250
Rear Oil Seal (VQ35DE Models Only) ..................262
Revolution Sensor Components (2WD Models
Only) .....................................................................263
AIR BREATHER HOSE ...........................................272
Removal and Installation ......................................272
TRANSMISSION ASSEMBLY ................................274
Removal and Installation (2WD Models) ..............274
Removal and Installation (AWD Models) ..............278
OVERHAUL .............................................................281
Components .........................................................281Oil Channel ...........................................................295
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ..........................298
DISASSEMBLY .......................................................301
Disassembly ..........................................................301
REPAIR FOR COMPONENT PARTS ......................322
Oil Pump ...............................................................322
Front Sun Gear, 3rd One-Way Clutch ...................325
Front Carrier, Input Clutch, Rear Internal Gear .....327
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ..............................................333
High and Low Reverse Clutch ..............................339
Direct Clutch .........................................................341
ASSEMBLY .............................................................344
Assembly (1) .........................................................344
Adjustment ............................................................360
Assembly (2) .........................................................362
SERVICE DATA AND SPECIFICATIONS (SDS) ....370
General Specifications ..........................................370
Vehicle Speed at Which Gear Shifting Occurs ......370
Vehicle Speed at Which Lock-Up Occurs/Releases .371
Stall Speed ............................................................371
Line Pressure ........................................................371
A/T Fluid Temperature Sensor ..............................371
Turbine Revolution Sensor ....................................372
Vehicle Speed Sensor A/T (Revolution Sensor) ...372
Reverse Brake ......................................................372
Total End Play .......................................................372
A/T CONTROL SYSTEM
AT-31
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Revision: 2007 April2007 M35/M45
TCM FunctionNCS001JP
The function of the TCM is to:
Receive input signals sent from various switches and sensors.
Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The A/T senses vehicle operating conditions through various sensors or signals. It always controls the opti-
mum shift position and reduces shifting and lock-up shocks.
CONTROL SYSTEM DIAGRAM
SENSORS (or SIGNAL)
TCM
ACTUATORS
PNP switch
Accelerator pedal position signal
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Vehicle speed signal
Manual mode switch signal
Stop lamp switch signal
Turbine revolution sensor
ATF pressure switchShift control
Line pressure control
Lock-up control
Engine brake control
Timing control
Fail-safe control
Self-diagnosis
CONSULT-II communication line
Duet-EA control
CAN systemInput clutch solenoid valve
Direct clutch solenoid valve
Front brake solenoid valve
High and low reverse clutch
solenoid valve
Low coast brake solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
A/T CHECK indicator lamp
Back-up lamp relay
Sta r te r re l a y
SCIA5325E
AT-32
A/T CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
CAN CommunicationNCS001JQ
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. Refer to LAN-50, "
CAN Sys-
tem Specification Chart" .
Input/Output Signal of TCMNCS001JR
*1: Spare for vehicle speed sensor·A/T (revolution sensor)
*2: Spare for accelerator pedal position signal
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
*4: Used as a condition for starting self-diagnostics; if self-diagnostics are not started, it is judged that there is some kind of error.
*5: Input by CAN communications.
*6: Output by CAN communications.Control itemLine
pressure
controlVehicle
speed
controlShift
controlLock-up
controlEngine
brake
controlFail-safe
function
(*3)Self-diag-
nostics
function
InputAccelerator pedal position signal
(*5)XXXXXXX
Vehicle speed sensor A/T
(revolution sensor)XXXXXXX
Vehicle speed sensor MTR
(*1) (*5)X
Closed throttle position signal
(*5)X(*2) X X X X(*4)
Wide open throttle position signal
(*5)XX(*4)
Turbine revolution sensor 1 X X X X X
Turbine revolution sensor 2
(for 4th speed only)X XXXX
Engine speed signals
(*5)XXXXXXX
Stop lamp switch signal
(*5)XXX X(*4)
A/T fluid temperature sensors 1, 2XXXX XX
ASCD or ICC
sensor inte-
grated unitOperation signal
(*5)XXX
Overdrive cancel
signal
(*5)X
Out-
putDirect clutch solenoid
(ATF pressure switch 5)XX XX
Input clutch solenoid
(ATF pressure switch 3)XX XX
High and low reverse clutch solenoid
(ATF pressure switch 6)XX XX
Front brake solenoid
(ATF pressure switch 1)XX XX
Low coast brake solenoid
(ATF pressure switch 2)XX XXX
Line pressure solenoidXXXXXXX
TCC solenoid X X X
Self-diagnostics table
(*6)X
Starter relayXX
AT-34
A/T CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
During Shift Change
The necessary and adequate line pressure for shift change is set.
For this reason, line pressure pattern setting corresponds to input
torque and gearshift selection. Also, line pressure characteristic is
according to engine speed, during engine brake operation.
At Low Fluid Temperature
When the A/T fluid temperature drops below the prescribed tempera-
ture, in order to speed up the action of each friction element, the line
pressure is set higher than the normal line pressure characteristic.
Shift ControlNCS001JT
The clutch pressure control solenoid is controlled by the signals from the switches and sensors. Thus, the
clutch pressure is adjusted to be appropriate to the engine load state and vehicle driving state. It becomes
possible to finely control the clutch hydraulic pressure with high precision and a smoother shift change charac-
teristic is attained.
PCIA0010E
PCIA0011E
PCIA0012E
AT-36
A/T CONTROL SYSTEM
Revision: 2007 April2007 M35/M45
Shift Change System Diagram
ASC (ADOPTIVE SHIFT CONTROL)
ASC automatically shifts or hold at the 3rd or 4th gear on certain roads (up/down slope and curve) and driving
condition.
When Driving on an Up/Down Slope
ASC judges up/down slope according to the angle of accelerator pedal and vehicle speed. Holding gear at
the 3rd or 4th on an up-slope prevents shift hunting and controls the vehicle to gain maximum driving
force. On a down-slope, automatic shift-down to the 3rd or 4th gear controls to gain maximum engine
brake.
When Driving on a Curve
TCM receives side G sensor signal from ABS actuator and electric unit (control unit). Holding gear at the
3rd or 4th based on the signal prevents shift-up and kick-down and controls to drive smoothly.
SCIA6483E
SCIA6469E