Page 516 of 4647

TROUBLE DIAGNOSIS
ATC-65
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AT C
Revision: 2007 April2007 M35/M45
Operational CheckNJS000GK
The purpose of the operational check is to check if the individual system operates properly.
CHECKING MEMORY FUNCTION
1. Press the temperature control (UP) switch (driver side) until 32°C (90°F) is displayed.
2. Press OFF switch.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Press OFF switch.
If NG, go to trouble diagnosis procedure for AT C - 111 , "
Memory Function" .
If OK, continue the check.
CHECKING BLOWER
1. Press fan (UP:+) switch. Blower should operate on low speed. The fan symbol should have one blade lit.
2. Press fan (UP:+) switch again, and continue checking blower speed and fan symbol until all speeds are
checked.
3. Leave blower on max. speed.
If NG, go to trouble diagnosis procedure for AT C - 8 8 , "
Blower Motor Circuit" .
If OK, continue the check.
CHECKING DISCHARGE AIR (MODE SWITCH AND DEF SWITCH)
1. Press MODE switch and DEF switch.
2. Each position indicator should change shape.
3. Confirm that discharge air comes out according to the air distribution table. Refer to AT C - 3 7 , "
Discharge
Air Flow" .
If NG, go to trouble diagnosis procedure for AT C - 7 6 , "
Mode Door Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and intake door position is at
FRESH when the D/F or DEF is selected.Conditions : Engine running at normal operating temperature
RJIA4035E
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ATC-66
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
CHECKING DISCHARGE AIR (UPPER VENT SWITCH)
1. Press temperature control (UP) switch (driver side) until 32°C (90°F) is displayed.
2. Press fan (UP:+) switch until Max. speed.
3. Set MODE switch (driver side) to VENT position.
4. Press UPPER VENT switch. AUTO indicator should illuminate.
5. Press temperature control (DOWN) switch (driver side) until 18°C (60°F) is displayed.
6. Confirm that discharger air come out.
7. Press UPPER VENT switch again. AUTO indicator should OFF.
If NG, go to trouble diagnosis procedure for AT C - 7 9 , "
Upper Ventilator Door Motor Circuit" .
If OK, continue the check.
CHECKING INTAKE AIR
1. Press intake switch. Recirculation indicator should illuminate.
2. Press intake switch again. Fresh indicator should illuminate.
3. Listen for intake door position change. (Slight change of blower sound can be heard.)
If NG, go to trouble diagnosis procedure for AT C - 8 5 , "
Intake Door Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and intake door position is at
FRESH when the D/F or DEF is selected.
CHECKING TEMPERATURE DECREASE
1. Press temperature control (DOWN) switch (driver side) until 18°C (60°F) is displayed.
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for AT C - 9 8 , "
Insufficient Cooling" .
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Press temperature control (UP) switch (driver side) until 32°C (90°F) is displayed.
2. Check for hot air at discharge air outlets.
If NG, go to trouble diagnosis procedure for ATC-108, "
Insufficient Heating" .
If OK, continue the check.
CHECKING A/C SWITCH
1. Press AUTO switch and A/C switch.
2. A/C switch indicator will turn ON.
Confirm that the compressor clutch engages (sound or visual inspection).
If NG, go to trouble diagnosis procedure for AT C - 9 3 , "
Magnet Clutch Circuit" .
If OK, continue the check.
CHECKING AUTO MODE
1. Press AUTO switch and A/C switch.
2. Display should indicate AUTO.
Confirm that discharge air and blower speed will depend on ambient, in-vehicle, and set temperatures.
If NG, go to trouble diagnosis procedure for AT C - 6 7 , "
Power Supply and Ground Circuit for Auto Amp." , then
if necessary, trouble diagnosis procedure for AT C - 9 3 , "
Magnet Clutch Circuit" .
If all operational checks are OK (symptom cannot be duplicated), go to Incident Simulation Tests in GI-28,
"How to Perform Efficient Diagnosis for an Electrical Incident" and perform tests as outlined to simulate driv-
ing conditions environment. If symptom appears, refer to AT C - 4 1 , "
SYMPTOM TABLE" and perform applica-
ble trouble diagnosis procedures.
Page 519 of 4647

ATC-68
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
COMPONENT DESCRIPTION
Unified Meter and A/C Amp. (Automatic Amplifier)
The unified meter and A/C amp. has a built-in microcomputer which
processes information sent from various sensors needed for air con-
ditioner operation. The air mix door motor, mode door motor, upper
ventilator door motor, intake door motor, blower motor and compres-
sor are then controlled.
When the various switches and temperature control switch are oper-
ated, data is input to the unified meter and A/C amp. from the AV
control unit / NAVI control unit using CAN communication.
Self-diagnosis functions are also built into unified meter and A/C
amp. to provide quick check of malfunctions in the auto air condi-
tioner system.
Potentio Temperature Control (PTC)
The PTC is built into the multifunction switch. It can be set at an
interval of 0.5°C (1.0°F) in the 18°C (60°F) to 32°C (90°F) tempera-
ture range by pressing temperature control switch. The set tempera-
ture is displayed.
DIAGNOSIS PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not come on.
RJIA4032E
RJIA4048E
RJIA4049E
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ATC-70
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
Rear Control Switch CircuitNJS000GM
DIAGNOSIS PROCEDURE FOR REAR CONTROL SWITCH
SYMPTOM: Rear control switch does not operate.
1. CHECK A/C SYSTEM
Check multifunction switch, confirm A/C system operation.
OK or NG
OK >> GO TO 2.
NG >> Go to trouble diagnosis procedure for A/C system. Refer to AT C - 6 7 , "
Power Supply and Ground
Circuit for Auto Amp." .
2. CHECK REAR CONTROL SWITCH
Check rear control switch, except for A/C switch (audio) operation.
OK or NG
OK >> GO TO 5.
NG >> GO TO 3.
3. CHECK POWER SUPPLY FOR REAR CONTROL SWITCH
1. Turn ignition switch OFF.
2. Disconnect rear control switch connector.
3. Turn ignition switch ACC.
4. Check voltage between rear control switch harness connector
B554 terminal 1 and ground.
OK or NG
OK >> GO TO 4.
NG >> Check 10A fuse [No. 6 located in the fuse block (J/B)].
Refer to PG-114, "
FUSE BLOCK - JUNCTION BOX (J/
B)" .
If fuse is OK, check harness for open circuit. Repair or replace if necessary.
If fuse is NG, check harness for short circuit and replace fuse.
4. CHECK GROUND CIRCUIT FOR REAR CONTROL SWITCH
1. Turn ignition switch OFF.
2. Check continuity between rear control switch harness connector
B554 terminal 4 and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5. CHECK REAR CONTROL SWITCH, AV CONTROL UNIT OR NAVI CONTROL UNIT
Check circuit between rear control switch and AV control unit or NAVI control unit. Refer to AV- 1 0 8 , "
TROU-
BLE DIAGNOSIS" (Without mobile entertainment system) or AV- 2 4 9 , "TROUBLE DIAGNOSIS" (With mobile
entertainment system).
OK or NG
OK >> Replace rear control switch.
NG >> Replace part or repair for result trouble diagnosis.1 – Ground : Battery voltage
RJIA3996E
4 – Ground : Continuity should exist.
RJIA3997E
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TROUBLE DIAGNOSIS
ATC-77
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AT C
Revision: 2007 April2007 M35/M45
SYSTEM DESCRIPTION
Component Parts
Mode door control system components are:
Unified meter and A/C amp.
Mode door motor (LCU)
A/C LAN system (PBR built-in mode door motor, upper ventilator door motor, air mix door motor and
intake door motor)
In-vehicle sensor
Ambient sensor
Sunload sensor
Intake sensor
System Operation
The unified meter and A/C amp. receives data from each of the sensors. The unified meter and A/C amp.
sends air mix door, mode door, upper ventilator door and intake door opening angle data to the air mix door
motor LCUs, mode door motor LCUs, upper ventilator door motor LCU and intake door motor LCU.
The air mix door motors, mode door motors, upper ventilator door motor and intake door motor read their
respective signals according to the address signal. Opening angle indication signals received from the unified
meter and A/C amp. and each of the motor position sensors are compared by the LCUs in each door motor
with the existing decision and opening angles. Subsequently, HOT/COLD, DEF/VENT, OPEN/SHUT and FRE/
REC operation is selected. The new selection data are returned to the unified meter and A/C amp.
*1ATC-37, "Discharge Air Flow"*2AT C - 6 5 , "Operational Check"*3ATC-121, "Intake Sensor Circuit"
*4ATC-57, "FUNCTION CONFIRMA-
TION PROCEDURE", see No. 2 to 6.*5AT C - 11 2 , "
Ambient Sensor Circuit"*6AT C - 11 5 , "In-vehicle Sensor Circuit"
*7ATC-118, "Sunload Sensor Circuit"*8AT C - 8 2 , "Air Mix Door Motor Cir-
cuit"
*9AT C - 5 7 , "FUNCTION CONFIRMA-
TION PROCEDURE", see No. 13.
*10ATC-71, "
DIAGNOSIS PROCE-
DURE FOR LAN CIRCUIT"
*11ATC-139, "MODE DOOR MOTOR"*12AT C - 4 1 , "SYMPTOM TABLE"
RJIA4056E
Page 529 of 4647
ATC-78
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
Mode Door Control Specification
COMPONENT DESCRIPTION
Mode Door Motor
The mode door motors are attached to the heater & cooling unit
assembly. It rotates so that air is discharged from the outlet set by
the unified meter and A/C amp. Motor rotation is conveyed to a link
which activates the mode door.
DIAGNOSIS PROCEDURE FOR MODE DOOR MOTOR
SYMPTOM: Mode door motor does not operate normally.
Perform diagnosis procedure. Refer to AT C - 7 1 , "
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT" .
RJIA1778E
RJIA4057E
RJIA4058E
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ATC-80
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
SYSTEM DESCRIPTION
Component Parts
Upper ventilator door control system components are:
Unified meter and A/C amp.
Upper ventilator door motor (LCU)
A/C LAN system (PBR built-in mode door motor, upper ventilator door motor, air mix door motor and
intake door motor)
Sunload sensor
System Operation
The unified meter and A/C amp. receives data from each of the sensors. The unified meter and A/C amp.
sends air mix door, mode door, upper ventilator door and intake door opening angle data to the air mix door
motor LCUs, mode door motor LCUs, upper ventilator door motor LCU and intake door motor LCU.
The air mix door motors, mode door motors, upper ventilator door motor and intake door motor read their
respective signals according to the address signal. Opening angle indication signals received from the unified
meter and A/C amp. and each of the motor position sensors are compared by the LCUs in each door motor
with the existing decision and opening angles. Subsequently, HOT/COLD, DEF/VENT, OPEN/SHUT and FRE/
REC operation is selected. The new selection data are returned to the unified meter and A/C amp.
RJIA4060E
Page 532 of 4647
TROUBLE DIAGNOSIS
ATC-81
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AT C
Revision: 2007 April2007 M35/M45
Upper Ventilator Door Control Specification
COMPONENT DESCRIPTION
Upper Ventilator Door Motor
The upper ventilator door motor is attached to the heater & cooling
unit assembly. It rotates so that air is discharged from the outlet set
by the unified meter and A/C amp. Motor rotation is conveyed to a
rod which activates the upper ventilator door.
DIAGNOSIS PROCEDURE FOR UPPER VENTILATOR DOOR MOTOR
SYMPTOM: Upper ventilator door motor does not operate normally.
Perform diagnosis procedure. Refer to AT C - 7 1 , "
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT" .
RJIA4061E
RJIA4062E