BRC-36
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
Engine SystemNFS000QM
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK ENGINE SYSTEM
1. Perform ECM self-diagnosis. Repair or replace items indicated, then perform ECM self-diagnosis again.
Refer to EC-90, "
TROUBLE DIAGNOSIS" (VQ35DE), EC-792, "TROUBLE DIAGNOSIS" (VK45DE).
2. Perform ABS actuator and electric unit (control unit) self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
ABS Actuator and Electric Unit (Control Unit)NFS000QN
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
CAUTION:
Replace ABS actuator and electric unit (control unit) when self-diagnostic result shows items other
than those above.
Is above displayed on the self-diagnosis display?
YES >>Replace ABS actuator and electric unit (control unit).
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
NO >> INSPECTION END
Self-diagnosis results
ENGINE SIGNAL 1
ENGINE SIGNAL 2
ENGINE SIGNAL 3
ENGINE SIGNAL 4
ENGINE SIGNAL 6
Self-diagnosis results
CONTROLLER FAILURE
EMERGENCY BRAKE
VARIANT CODING
BRC-40
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
4. CHECK SOLENOID, VDC CHANGE-OVER VALVE, ACTUATOR RELAY GROUND CIRCUIT
Check continuity between ABS actuator and electric unit (control
unit) harness connector E30 terminals 1, 4 and ground.
OK or NG
OK >>Replace ABS actuator and electric unit (control unit).
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
Pressure Sensor CircuitNFS000QR
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK STOP LAMP SWITCH CONNECTOR
1. Disconnect stop lamp switch connector and ABS actuator and electric unit (control unit) connector.
2. Check terminals for deformation, disconnection, looseness, and so on. If any malfunction is found, repair
or replace terminal.
3. Reconnect connectors securely.
4. Start engine.
5. Repeat pumping brake pedal carefully several times, then perform the self-diagnosis again.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector E124.
3. Operate stop lamp switch and check continuity between stop lamp switch harness connector terminals.
OK or NG
OK >> GO TO 4.
NG >> Replace stop lamp switch. Refer to BR-7, "
Removal and Installation" .
ABS actuator and electric unit (control unit) Ground Continuity
1, 4 — Yes
SFIA3033E
Self-diagnosis results
PRESS SEN CIRCUIT
Terminal Condition Continuity
3 − 4Release stop lamp switch
(When brake pedal is depressed.)Ye s
Push stop lamp switch
(When brake pedal is released.)No
TROUBLE DIAGNOSIS FOR SYSTEM
BRC-41
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2007 April2007 M35/M45
4. CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch connector E124 and ABS actuator and electric unit (control unit) connector
E30.
3. Check continuity between stop lamp switch harness connector and ABS actuator and electric unit (control
unit) harness connector.
OK or NG
OK >> GO TO 5.
NG >> Open or short in harness between stop lamp switch and ABS actuator and electric unit (control
unit). Repair or replace applied harness.
5. CHECK PRESSURE SENSOR
1. Connect ABS actuator and electric unit (control unit) connector.
2. Perform “DATA MONITOR” of the “PRESS SENSOR” to check if the status is normal.
OK or NG
OK >> INSPECTION END
NG >> If the pressure sensor is damaged or malfunctioning, replace the ABS actuator and electric unit
(control unit).
Steering Angle Sensor CircuitNFS000QS
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector E30,
check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
2. Reconnect connector and perform self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
ABS actuator and electric unit (control unit) Stop lamp switch Continuity
30 4 Yes
Condition Data monitor display
When brake pedal is depressed.−40 to 300 bar
When brake pedal is released. Approx. 0 bar
Self-diagnosis results
ST ANG SEN CIRCUIT
TROUBLE DIAGNOSIS FOR SYSTEM
BRC-43
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2007 April2007 M35/M45
Stop Lamp Switch CircuitNFS000QU
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF and disconnect stop lamp switch connector E124 and ABS actuator and electric
unit (control unit) connector E30, check terminal for deformation, disconnection, looseness, and so on. If
any malfunction is found, repair or replace terminal.
2. Reconnect connectors securely.
3. Start engine.
4. Repeat pumping brake pedal carefully several times, and perform self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3. CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector E30.
2. Check voltage between ABS actuator and electric unit (control
unit) harness connector E30 terminal 30 and ground.
OK or NG
OK >> Perform self-diagnosis.
NG >>
Repair or replace stop lamp switch circuit.
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
Self-diagnosis results
STOP LAMP SW
SFIA3038E
ABS actuator and electric unit (control unit) Ground Condition Voltage
30 —Brake pedal depressed Battery voltage (Approx. 12 V)
Brake pedal not depressed Approx. 0V
BRC-46
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
Brake Fluid Level Switch CircuitNFS000QW
CAUTION:
Check brake fluid level in brake reservoir tank before starting inspection.
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
1. Check brake fluid level in brake reservoir tank. If brake fluid level is low, refill brake fluid.
2. Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Turn ignition switch OFF and disconnect brake fluid level switch connector E23 and ABS actuator and
electric unit (control unit) connector E30, check terminal for deformation, disconnection, looseness, and
so on. If any malfunction is found, repair or replace terminal.
2. Reconnect connector and perform self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3. CHECK BRAKE FLUID LEVEL SWITCH
1. Turn ignition switch OFF and disconnect brake fluid level switch
connector E23.
2. Check continuity between brake fluid level switch connector E23
terminal 1 and 2.
OK or NG
OK >> GO TO 4.
NG >>
Brake fluid level switch is malfunctioning. Replace reservoir tank. Refer to BR-14, "BRAKE
MASTER CYLINDER" .
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
Self-diagnosis results
BR FLUID LEVEL LOW
Brake fluid level switch Condition Continuity
1, 2When brake fluid is full in the reservoir tank No
When brake fluid is empty in the reservoir
tankYe s
SFIA2966E
TROUBLE DIAGNOSIS FOR SYSTEM
BRC-47
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2007 April2007 M35/M45
4. CHECK BRAKE FLUID LEVEL SWITCH HARNESS
1. Disconnect ABS actuator and electric unit (control unit) connec-
tor E30.
2. Check continuity between brake fluid level switch harness con-
nector E23 and ABS actuator and electric unit (control unit) har-
ness connector E30.
OK or NG
OK >> Connect connector securely and perform self-diagnosis.
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the
result shows “NO DTC IS DETECTED”.
RAS Control Unit Circuit (With RAS)NFS000QX
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Check self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK RAS CONTROL UNIT CIRCUIT
1. Perform RAS control unit self-diagnosis. Repair or replace items indicated, then perform RAS control unit
self-diagnosis again. Refer to STC-31, "
SELF-DIAGNOSIS PROCEDURE" .
2. Perform ABS actuator and electric unit (control unit) self-diagnosis.
OK or NG
OK >> INSPECTION END
NG >>
Repair or replace malfunctioning components.
Perform the self-diagnosis, and make sure that the result shows “NO DTC IS DETECTED”.
ABS actuator and electric unit (control unit) Brake fluid level switch Continuity
431Yes
Ground No
Ground 2 Yes
SFIA3046E
Self-diagnosis results
RAS CIRCUIT
BRC-50
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: 2007 April2007 M35/M45
Parking Brake Switch CircuitNFS000R2
INSPECTION PROCEDURE
1. CHECK PARKING BRAKE SWITCH
1. Turn ignition switch OFF and disconnect parking brake switch
connector E110.
2. Check continuity between parking brake switch connector E110
and ground.
OK or NG
OK >> GO TO 2.
NG >> Parking brake switch is malfunctioning. Replace parking
brake switch.
2. CHECK PARKING BRAKE SWITCH HARNESS
1. Disconnect ABS actuator and electric unit (control unit) connec-
tor E30.
2. Check continuity between parking brake switch connector E110
and ABS actuator and electric unit (control unit) connector E30.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace malfunctioning components.
Warning Lamp and Indicator Lamp CircuitNFS000R3
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
OK or NG
OK >> GO TO 2.
NG >> Check items displayed by self-diagnosis. Refer to BRC-24, "
Self-Diagnosis" .
2. CHECK COMBINATION METER
Check the indication and operation of combination meter are normal. Refer to DI-17, "
Self-Diagnosis Mode of
Combination Meter" .
OK or NG
OK >> INSPECTION END
NG >> Combination meter is malfunctioning. Repair or replace combination meter. Refer to DI-5, "
COM-
BINATION METERS" .
Condition Continuity
When the parking brake pedal is operated Yes
When the parking brake pedal is not operated No
SFIA2935E
ABS actuator and electric unit (control unit) Parking brake switch Continuity
361Yes
Ground No
SFIA3048E
TROUBLE DIAGNOSIS FOR SYMPTOMS
BRC-51
[VDC/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Revision: 2007 April2007 M35/M45
TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
Excessive ABS Function Operation FrequencyNFS000R4
1. CHECK START
Check front and rear brake force distribution using a brake tester. Refer to BR-34, "
SERVICE DATA AND
SPECIFICATIONS (SDS)" .
OK or NG
OK >> GO TO 2.
NG >> Check brake system.
2. CHECK FRONT AND REAR AXLE
Make sure that there is no excessive play in the front and rear axles. Refer to front: FAX-5, "
WHEEL BEAR-
ING INSPECTION" , Rear: RAX-5, "WHEEL BEARING INSPECTION" .
OK or NG
OK >> GO TO 3.
NG >> Repair or replace malfunctioning components.
3. CHECK WHEEL SENSOR AND SENSOR ROTOR
Check the following.
Wheel sensor installation for damage.
Sensor rotor installation for damage.
Wheel sensor connector connection.
Wheel sensor harness inspection.
OK or NG
OK >> GO TO 4.
NG >>
Replace wheel sensor or sensor rotor.
Repair harness.
4. CHECK ABS WARNING LAMP DISPLAY
Make sure that the ABS warning lamp is turned off after the ignition switch is turned ON or when driving.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-24, "
Self-Diagnosis" .
Unexpected Pedal ReactionNFS000R5
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke. Refer to BR-6, "
Inspection and Adjustment" .
Is the stroke too big?
YES >>Bleed air from brake tube and hose. Refer to BR-10, "Bleeding Brake System" .
Check brake pedal, brake booster, and master cylinder for mount play, looseness, brake sys-
tem fluid leakage, etc. Refer to brake pedal: BR-7, "
COMPONENTS" , brake booster and mas-
ter cylinder: BR-18, "
COMPONENTS" .
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector to deactivate ABS. Check if braking force is
normal in this condition. Connect connector after inspection.
OK or NG
OK >> GO TO procedure 3 “CHECK WHEEL SENSOR AND SENSOR ROTOR”. Refer to BRC-51,
"Excessive ABS Function Operation Frequency" .
NG >> Check brake system.