STC-42
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
4. CHECK REAR WHEEL STEERING ANGLE SENSOR OUTPUT SIGNAL
1. Connect rear wheel steering angle sensor harness connector B465.
2. Check voltage RAS control unit harness connector B476 when
starting the engine and turning the steering wheel from neutral
position clockwise/counterclockwise by 180°.
CAUTION:
There is approximately 1 V or more difference between main output and sub output at straight-ahead position, inspection
results are “NG”.
OK or NG
OK >> RAS control unit malfunction. Replace RAS control unit.
NG >> GO TO 5.
5. CHECK REAR WHEEL STEERING ANGLE SENSOR OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF, disconnect rear wheel steering angle sensor harness connector B465 and RAS
control unit harness connector B476.
2. Check continuity between each harness connector of rear wheel
steering angle sensor harness connector B465 (A) and RAS
control unit harness connector B476 (B).
OK or NG
OK >> Rear wheel steering angle sensor malfunction. Replace
rear wheel steering angle sensor.
NG >> Harness between rear wheel steering angle sensor and
RAS control unit open or shorted. Repair or replace harness.
SGIA1275E
Steering conditionRear wheel steering angle sensor
Rear main output
Terminal 4 (+) - 15 (-)Rear sub output
Terminal 7 (+) - 15 (-)
Straight-ahead (neutral position) Approx. 2.4 V Approx. 2.4 V
Turn wheel to the right by 180°Approx. 4.4 V Approx. 4.4 V
Turn wheel to the left by 180°Approx. 0.4 V Approx. 0.4 V
Rear wheel steering angle sensor RAS control unit Continuity
Terminal 2 Terminal 7 Yes
Terminal 4 Terminal 4 Yes
SGIA1651E
TROUBLE DIAGNOSIS
STC-43
[RAS]
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Revision: 2007 April2007 M35/M45
Inspection 7: VDC MalfunctionNGS000EW
1. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector and rear wheel steering angle
sensor harness connector, and check terminal for deformation, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform self-diagnosis.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> GO TO 2.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
2. CHECK SELF-DIAGNOSTIC RESULTS
Perform VDC self-diagnosis. Refer to BRC-24, "
Self-Diagnosis" .
OK or NG
OK >> RAS control unit malfunction. Replace RAS control unit.
NG >> Repair or replace indicated part. After that, perform RAS self-diagnosis again to make sure that
there is no malfunction.
Self-diagnosis results
VDC [C1929]
DTC (warning lamp blinks)
26
STC-44
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
Inspection 8: Engine Speed Signal MalfunctionNGS000EX
1. CHECK SPEEDOMETER
Start the engine, and then check the combination meter (tachometer) operation.
Does it operate normally?
YES >> GO TO 2.
NO >> Combination meter. Refer to DI-5, "
COMBINATION METERS" .
2. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector, and check terminal for deforma-
tion, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform self-diagnosis.
With CONSULT-II
Without CONSULT-II
Is above displayed on self-diagnosis display?
YES >> RAS control unit malfunction. Replace RAS control unit.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
Inspection 9: CAN Communication System MalfunctionNGS000EY
1. CHECK RAS CONTROL UNIT CONNECTOR
1. Turn ignition switch OFF, disconnect RAS control unit harness connector and rear wheel steering angle
sensor harness connector, and check terminal for deformation, disconnection, looseness, etc.
2. Reconnect harness connector securely, and perform CONSULT-II self-diagnosis.
Is above displayed on self-diagnosis display?
YES >>If “CAN COMM [U1000]” is displayed, print out self–diagnosis. And then, GO TO LAN-50, "CAN
System Specification Chart" .
Replace RAS control unit if “CONTROL UNIT [CAN] [U1010]” is displayed.
NO >> Connector terminal connection is loose, damaged, open, or shorted. Repair or replace the termi-
nal.
Self-diagnostic results
MOTOR OUTPUT [C1921]
DTC (warning lamp blinks)
33
Self-diagnostic results
CAN COMM CIRCUIT [U1000]
CONTROL UNIT (CAN) [U1010]
TROUBLE DIAGNOSIS
STC-45
[RAS]
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Revision: 2007 April2007 M35/M45
Inspection 10: Stop Lamp Switch HarnessNGS000EZ
1. CHECK STOP LAMP SWITCH SIGNAL
With CONSULT-II
Select “STOP LAMP SW” on DATA MONITOR, and then check the stop lamp switch.
Without CONSULT-II
1. Turn ignition switch OFF, disconnect RAS control unit harness connector B476.
2. Operate brake pedal, and then check voltage between RAS con-
trol unit harness connector B476 and ground.
OK or NG
OK >> Stop lamp switch harness is normal.
NG >> Stop lamp switch harness malfunction. Repair circuit.
Measuring condition Data monitor
Brake pedal depressed ON
Brake pedal released OFF
SGIA1277E
RAS C/U Ground Measuring condition Voltage
Terminal 22 —Brake pedal depressed Battery voltage (approx. 12 V)
Brake pedal released Approx. 0 V
STC-46
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
Inspection 11: RAS Warning Lamp HarnessNGS000F0
1. CHECK RAS WARNING LAMP SIGNAL
Turn ignition switch ON, and then check voltage between RAS con-
trol unit harness connector B476 and ground.
OK or NG
OK >> Perform self-diagnosis. Refer to STC-28, "SELF-DIAG
RESULT MODE" .
NG >> GO TO 2.
2. CHECK RAS WARNING LAMP HARNESS
1. Turn ignition switch OFF, disconnect RAS control unit harness connector B476 and combination meter
harness connector M52.
2. Check continuity between RAS control unit harness connector
B476 and combination meter harness connector M52.
3. Check continuity between RAS control unit harness connector
B476 and ground.
OK or NG
OK >> GO TO combination meter power supply circuit.
NG >> Harness between RAS control unit and combination
meter open or shorted. Repair or replace harness.
RAS control unit Ground Voltage
Terminal 26 —Warning lamp OFF : Approx. 2.8 V or more
Warning lamp ON : Approx. 1.4 V or less
SGIA1278E
Terminal 26 − 19 : Continuity should exist.
SGIA1279E
Terminal 26 − Ground : Continuity should not exist.
SGIA1280E
STC-48
[RAS]
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
3. CHECK POWER STEERING SOLENOID VALVE CONNECTOR
Turn ignition switch OFF, disconnect power steering solenoid valve harness connector, and check terminal for
deformation, disconnection, looseness, etc.
OK or NG
OK >> GO TO 4.
NG >> Harness or connector open or shorted. Repair or replace any inoperative parts.
4. CHECK POWER STEERING SOLENOID VALVE POWER SUPPLY CIRCUIT
Check continuity between RAS control unit harness connector B476
(A) and power steering solenoid valve harness connector F25
(VQ35DE), E211 (VK45DE) (B).
OK or NG
OK >> GO TO 5.
NG >> Open or short in harness. Repair or replace any inoper-
ative parts.
5. CHECK POWER STEERING SOLENOID VALVE GROUND CIRCUIT
Check continuity between power steering solenoid valve harness
connector F25 (VQ35DE), E211 (VK45DE) and ground.
OK or NG
OK >> GO TO 6.
NG >> Open or short in harness. Repair or replace any inoper-
ative parts.
6. CHECK POWER STEERING SOLENOID VALVE
Apply voltage power steering solenoid valve connector F25
(VQ35DE), E211 (VK45DE) and then make sure that the operating
sound (clicking sound) is heard.
OK or NG
OK >> Perform steering wheel turning force inspection. Refer
to PS-10, "
CHECKING STEERING WHEEL TURNING
FORCE" .
NG >> Power steering solenoid valve is inoperating. Replace it.
7. CHECK SELF-DIAGNOSIS RESULTS
Perform RAS self-diagnosis.
With CONSULT-II: STC-28, "SELF-DIAG RESULT MODE"
Without CONSULT-II: STC-31, "Diagnosis Procedure with Self-Diagnosis Function (Without CONSULT-
II)"
Are malfunctioning items displayed in self-diagnosis results?
YES >> Repair or replace any malfunctioning items.
NO >> RAS control unit malfunction. Replace it.
RAS C/U Power steering solenoid valve Continuity
Terminal 36 Terminal 1 Yes
SGIA1652E
Terminal 2 – Ground : Continuity should exist.
SGIA1283E
Terminal 1 (+) - 2 (-) : Operating sound is heard.
SGIA1284E
TF-1
TRANSFER
D DRIVELINE/AXLE
CONTENTS
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TF
Revision: 2007 April2007 M35/M45
TRANSFER
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions .............................................................. 3
Service Notice or Precautions .................................. 4
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 7
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 8
NVH Troubleshooting Chart ..................................... 8
TRANSFER FLUID ..................................................... 9
Replacement ............................................................ 9
DRAINING ............................................................. 9
FILLING ................................................................. 9
Inspection ................................................................. 9
FLUID LEAKAGE AND FLUID LEVEL .................. 9
AWD SYSTEM .......................................................... 10
Power Transfer Diagram ........................................ 10
System Description ................................................ 10
DESCRIPTION .................................................... 10
ELECTRIC CONTROLLED COUPLING .............. 11
AWD CONTROL UNIT ......................................... 11
AWD WARNING LAMP ....................................... 12
System Diagram ..................................................... 12
COMPONENTS FUNCTION DESCRIPTION ..... 13
CAN Communication .............................................. 13
SYSTEM DESCRIPTION .................................... 13
TROUBLE DIAGNOSIS ............................................ 14
Fail-Safe Function .................................................. 14
How to Perform Trouble Diagnosis ........................ 14
BASIC CONCEPT ............................................... 14
Location of Electrical Parts ..................................... 15
Circuit Diagram ...................................................... 16
Wiring Diagram — AWD — .................................... 17
Trouble Diagnosis Chart for Symptoms ................. 20
AWD Control Unit Input/Output Signal Reference
Values .................................................................... 20AWD CONTROL UNIT INSPECTION TABLE ..... 20
CONSULT-II Function (ALL MODE AWD/4WD) ..... 21
FUNCTION .......................................................... 21
CONSULT-II SETTING PROCEDURE ................ 22
SELF-DIAG RESULT MODE ............................... 22
DATA MONITOR MODE ...................................... 24
ACTIVE TEST MODE ......................................... 25
AWD CONTROL UNIT PART NUMBER ............. 25
TROUBLE DIAGNOSIS FOR SYSTEM .................... 26
Power Supply Circuit for AWD Control Unit ............ 26
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 26
DIAGNOSTIC PROCEDURE .............................. 26
AWD Control Unit ................................................... 27
DIAGNOSTIC PROCEDURE .............................. 27
ABS System ........................................................... 27
DIAGNOSTIC PROCEDURE .............................. 27
AWD Solenoid ........................................................ 28
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 28
DIAGNOSTIC PROCEDURE .............................. 28
COMPONENT INSPECTION .............................. 30
AWD Actuator Relay ............................................... 31
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ................................................ 31
DIAGNOSTIC PROCEDURE .............................. 31
Engine Control Signal ............................................. 32
DIAGNOSTIC PROCEDURE .............................. 32
CAN Communication Line ...................................... 32
DIAGNOSTIC PROCEDURE .............................. 32
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 33
AWD Warning Lamp Does Not Turn ON When The
Ignition Switch Is Turned to ON .............................. 33
DIAGNOSTIC PROCEDURE .............................. 33
AWD Warning Lamp Does Not Turn OFF Several
Seconds after Engine Started ................................. 33
DIAGNOSTIC PROCEDURE .............................. 33
Heavy Tight-Corner Braking Symptom Occurs
When The Vehicle Is Driven and The Steering Wheel
Is Turned Fully to Either Side after The Engine Is
TF-2Revision: 2007 April2007 M35/M45 Started .................................................................... 35
DIAGNOSTIC PROCEDURE .............................. 35
Vehicle Does Not Enter AWD Mode Even Though
AWD Warning Lamp Turned to OFF ....................... 36
DIAGNOSTIC PROCEDURE .............................. 36
While Driving, AWD Warning Lamp Flashes Rapidly
(When Flashing in Approx. 1 Minute and Then Turn-
ing OFF) ................................................................. 37
While Driving, AWD Warning Lamp Flashes Slowly
(When Continuing to Flash until Turning Ignition
Switch OFF) ............................................................ 37
DIAGNOSTIC PROCEDURE .............................. 37
AWD CONTROL UNIT .............................................. 39
Removal and Installation ........................................ 39
REMOVAL ........................................................... 39
INSTALLATION .................................................... 39
FRONT OIL SEAL ..................................................... 40
Removal and Installation ........................................ 40
REMOVAL ........................................................... 40
INSTALLATION .................................................... 40REAR OIL SEAL ....................................................... 41
Removal and Installation ......................................... 41
REMOVAL ............................................................ 41
INSTALLATION .................................................... 42
AIR BREATHER HOSE ............................................. 43
Removal and Installation ......................................... 43
TRANSFER ASSEMBLY ........................................... 44
Removal and Installation ......................................... 44
REMOVAL ............................................................ 44
INSTALLATION .................................................... 44
Disassembly and Assembly .................................... 45
COMPONENTS ................................................... 45
DISASSEMBLY .................................................... 46
INSPECTION ....................................................... 51
ASSEMBLY .......................................................... 52
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 59
General Specifications ............................................ 59