AIR CONDITIONER CONTROL
ATC-35
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AT C
Revision: 2007 April2007 M35/M45
When UPPER VENT switch is OFF, UPPER VENT switch indicator turn OFF, and upper ventilator door is
shut.
A/C SWITCH
Compressor is ON or OFF with this switch.
(Pressing the A/C switch when the A/C switch is ON will turn OFF the A/C switch and compressor.)
FAN SWITCHES
The blower speed is manually controlled with this switch. Seven speeds are available for manual control (as
shown on the display screen).
OFF SWITCH
Compressor and blower are OFF, the intake doors and the mode doors are automatically controlled.
REAR WINDOW DEFOGGER SWITCH
When illumination is ON, rear window is defogged.
INTAKE SWITCH
When intake switch is ON, FRE LED turns ON, and air inlet is fixed to FRE.
When press intake switch again, REC LED turns ON, and air inlet is fixed to REC.
When intake switch is pressed for approximately 1.5 seconds or longer, FRE and REC LEDs blink twice.
Then, automatic control mode is entered. Inlet status is displayed by LED even during automatic con-
trolled.
When FRE LED is turned ON, shifting mode position to D/F or DEF, or when compressor is turned from
ON to OFF, intake switch is automatically turned OFF (fixed to FRE mode). REC mode can be re-entered
by pressing intake switch again, and then compressor is turned ON. (Except D/F or DEF position)
DUAL SWITCH
When the DUAL switch indicator is illuminated, the driver side and passenger side temperature can each
be set independently.
When the DUAL switch indicator is not illuminated, the driver side outlet and setting temperature is
applied to both sides.
Control Operation (Rear Control Switch)NJS000G8
AUTO SWITCH
When pressing AUTO switch, display for turned on AUTO and fan speed is automatically controlled.
When pressing AUTO switch, air inlet, air outlet, fan speed, and discharge air temperature are automati-
cally controlled.
FAN SWITCH
The blower speed is manually controlled with this switch. Five speeds are available for manual control (as
shown on the display screen).
RJIA4216E
TROUBLE DIAGNOSIS
ATC-41
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Revision: 2007 April2007 M35/M45
SYMPTOM TABLE
Symptom Reference Page
A/C system does not come on. Go to Trouble Diagnosis Procedure for A/C System.ATC-67, "
Power
Supply and Ground
Circuit for Auto
Amp."
A/C system cannot be controlled. Go to Multifunction Switch System.AV-108, "
Multifunc-
tion Switch Cannot
Be Operated" (With-
out mobile enter-
tainment system) or
AV-249, "
Multifunc-
tion Switch Cannot
Be Operated" ( Wi t h
mobile entertain-
ment system)
Air outlet does not change.
Go to Trouble Diagnosis Procedure for Mode Door Motor. (LAN)ATC-76, "
Mode
Door Motor Circuit"Mode door motor does not operate normally.
Upper ventilator outlet does not change.
Go to Trouble Diagnosis Procedure for Upper Ventilator Door
Motor. (LAN)ATC-79, "
Upper
Ventilator Door
Motor Circuit"Upper ventilator door motor does not oper-
ate normally.
Discharge air temperature does not change.
Go to Trouble Diagnosis Procedure for Air Mix Door Motor.
(LAN)AT C - 8 2 , "
Air Mix
Door Motor Circuit"Air mix door motor does not operate nor-
mally.
Intake door does not change.
Go to Trouble Diagnosis Procedure for Intake Door Motor. (LAN)AT C - 8 5 , "
Intake
Door Motor Circuit"Intake door motor does not operate nor-
mally.
Blower motor operation is malfunctioning. Go to Trouble Diagnosis Procedure for Blower Motor.ATC-88, "
Blower
Motor Circuit"
Magnet clutch does not engage. Go to Trouble Diagnosis Procedure for Magnet Clutch.AT C - 9 3 , "Magnet
Clutch Circuit"
Insufficient coolingGo to Trouble Diagnosis Procedure for Insufficient Cooling.ATC-98, "
Insufficient
Cooling"
Go to Diagnosis Procedure for Insufficient Cooling.ATC-106, "
DIAG-
NOSIS PROCE-
DURE FOR
INSUFFICIENT
COOLING"
Insufficient heating Go to Trouble Diagnosis Procedure for Insufficient Heating.ATC-108, "Insuffi-
cient Heating"
Noise Go to Trouble Diagnosis Procedure for Noise.ATC-109, "Noise"
Self-diagnosis cannot be performed. Go to Trouble Diagnosis Procedure for Self-diagnosis.ATC-110, "Self-diag-
nosis"
Memory function does not operate. Go to Trouble Diagnosis Procedure for Memory Function.AT C - 111 , "Memory
Function"
Rear control switch does not operate. Go to Trouble Diagnosis Procedure for Rear Control Switch.AT C - 7 0 , "Rear Con-
trol Switch Circuit"
ATC-58
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
6. STEP-4: OPERATION OF EACH DOOR MOTOR IS CHECKED
1. Press temperature control (UP) switch (driver side).
2. Press (DEF) switch. Code No. of each door motor test is
indicated on the display.
>> GO TO 7.
7. CHECK ACTUATORS
Refer to the following chart and check discharge air flow, air temperature, blower motor duty ratio and com-
pressor operation.
SJIA1780E
RJIA4035E
Code No. 41 42 43 44 45 46
Mode door position VENT B/L 1 B/L 2
FOOT
*1D/F DEF
Upper ventilator door
positionOPEN SHUT SHUT SHUT SHUT SHUT
Intake door position REC REC 20% FRE FRE FRE FRE
Air mix door position FULL COLD FULL COLD FULL HOT FULL HOT FULL HOT FULL HOT
Blower motor duty ratio 37% 91% 65% 65% 65% 91%
Compressor ON ON OFF OFF ON ON
Electronic control valve
(ECV) duty ratio100% 100% 0% 0% 50% 100%
TROUBLE DIAGNOSIS
ATC-59
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Revision: 2007 April2007 M35/M45
Checks must be made visually, by listening the sound, or by touching air outlets with hand, etc. for improper
operation.
*1: FOOT position during automatic control. Refer to AT C - 6 4 , "
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER" .
OK or NG
OK >> GO TO 8.
NG >>
Air outlet does not change.
Go to Mode Door Motor Circuit. Refer to AT C - 7 6 , "
Mode Door Motor Circuit" .
Upper ventilator outlet does not change.
Go to Upper Ventilator Door Motor Circuit. Refer to AT C - 7 9 , "
Upper Ventilator Door Motor Cir-
cuit" .
Intake door does not change.
Go to Intake Door Motor Circuit. Refer to AT C - 8 5 , "
Intake Door Motor Circuit" .
Discharge air temperature does not change.
Go to Air Mix Door Motor Circuit. Refer to AT C - 8 2 , "
Air Mix Door Motor Circuit" .
Blower motor operation is malfunctioning.
Go to Blower Motor Circuit. Refer to AT C - 8 8 , "
Blower Motor Circuit" .
Magnet clutch does not engage.
Go to Magnet Clutch Circuit. Refer to AT C - 9 3 , "
Magnet Clutch Circuit" .
8. STEP-5: TEMPERATURE OF EACH SENSOR IS CHECKED
1. Press temperature control (UP) switch (driver side).
2. Code No. 51 appears on the display.
>> GO TO 9.
9. CHECK AMBIENT SENSOR
Press (DEF) switch one time. Temperature detected by ambient
sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 10.
NG >> Go to Ambient Sensor Circuit. Refer to AT C - 11 2 , "
Ambi-
ent Sensor Circuit" .
10. CHECK IN-VEHICLE SENSOR
Press (DEF) switch for the second time. Temperature detected
by in-vehicle sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 11.
NG >> Go to In-vehicle Sensor Circuit. Refer to AT C - 11 5 , "
In-
vehicle Sensor Circuit" .
PJIA0151E
PJIA0152E
TROUBLE DIAGNOSIS
ATC-61
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Revision: 2007 April2007 M35/M45
13. CHECK MALFUNCTIONING SENSOR AND DOOR MOTOR
Refer to the following chart for malfunctioning code No.
(If two or more sensors and door motors malfunction, corresponding code Nos. indicates 1 second each.)
(If two door motors malfunction, corresponding code Nos. indicates 0.5 second each.)
*1: Perform self-diagnosis STEP-2 under sunshine.
When performing indoors, aim a light (more than 60 W) at sunload sensor, otherwise code No. 25 will indicate
despite that sunload sensor is functioning properly.
*2: AT C - 11 2 , "
DIAGNOSIS PROCEDURE FOR AMBIENT SENSOR" .
*3: AT C - 11 6 , "
DIAGNOSIS PROCEDURE FOR IN-VEHICLE SENSOR" .
*4: ATC-121, "
DIAGNOSIS PROCEDURE FOR INTAKE SENSOR" .
*5: AT C - 11 8 , "
DIAGNOSIS PROCEDURE FOR SUNLOAD SENSOR" .
*6: AT C - 8 4 , "
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR MOTOR PBR" .
>> INSPECTION END
Code No. Malfunctioning sensor and door motor (Including circuits) Reference page
21 / −21 Ambient sensor *2
22 / −22 In-vehicle sensor *3
24 / −24 Intake sensor *4
25 / −25
Sunload sensor
*1*5
26 / −26 Air mix door motor PBR (Driver side)
*6
27 / −27 Air mix door motor PBR (Passenger side)
SJIA1781E
TROUBLE DIAGNOSIS
ATC-65
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Revision: 2007 April2007 M35/M45
Operational CheckNJS000GK
The purpose of the operational check is to check if the individual system operates properly.
CHECKING MEMORY FUNCTION
1. Press the temperature control (UP) switch (driver side) until 32°C (90°F) is displayed.
2. Press OFF switch.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous temperature.
7. Press OFF switch.
If NG, go to trouble diagnosis procedure for AT C - 111 , "
Memory Function" .
If OK, continue the check.
CHECKING BLOWER
1. Press fan (UP:+) switch. Blower should operate on low speed. The fan symbol should have one blade lit.
2. Press fan (UP:+) switch again, and continue checking blower speed and fan symbol until all speeds are
checked.
3. Leave blower on max. speed.
If NG, go to trouble diagnosis procedure for AT C - 8 8 , "
Blower Motor Circuit" .
If OK, continue the check.
CHECKING DISCHARGE AIR (MODE SWITCH AND DEF SWITCH)
1. Press MODE switch and DEF switch.
2. Each position indicator should change shape.
3. Confirm that discharge air comes out according to the air distribution table. Refer to AT C - 3 7 , "
Discharge
Air Flow" .
If NG, go to trouble diagnosis procedure for AT C - 7 6 , "
Mode Door Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and intake door position is at
FRESH when the D/F or DEF is selected.Conditions : Engine running at normal operating temperature
RJIA4035E
ATC-66
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
CHECKING DISCHARGE AIR (UPPER VENT SWITCH)
1. Press temperature control (UP) switch (driver side) until 32°C (90°F) is displayed.
2. Press fan (UP:+) switch until Max. speed.
3. Set MODE switch (driver side) to VENT position.
4. Press UPPER VENT switch. AUTO indicator should illuminate.
5. Press temperature control (DOWN) switch (driver side) until 18°C (60°F) is displayed.
6. Confirm that discharger air come out.
7. Press UPPER VENT switch again. AUTO indicator should OFF.
If NG, go to trouble diagnosis procedure for AT C - 7 9 , "
Upper Ventilator Door Motor Circuit" .
If OK, continue the check.
CHECKING INTAKE AIR
1. Press intake switch. Recirculation indicator should illuminate.
2. Press intake switch again. Fresh indicator should illuminate.
3. Listen for intake door position change. (Slight change of blower sound can be heard.)
If NG, go to trouble diagnosis procedure for AT C - 8 5 , "
Intake Door Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and intake door position is at
FRESH when the D/F or DEF is selected.
CHECKING TEMPERATURE DECREASE
1. Press temperature control (DOWN) switch (driver side) until 18°C (60°F) is displayed.
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for AT C - 9 8 , "
Insufficient Cooling" .
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Press temperature control (UP) switch (driver side) until 32°C (90°F) is displayed.
2. Check for hot air at discharge air outlets.
If NG, go to trouble diagnosis procedure for ATC-108, "
Insufficient Heating" .
If OK, continue the check.
CHECKING A/C SWITCH
1. Press AUTO switch and A/C switch.
2. A/C switch indicator will turn ON.
Confirm that the compressor clutch engages (sound or visual inspection).
If NG, go to trouble diagnosis procedure for AT C - 9 3 , "
Magnet Clutch Circuit" .
If OK, continue the check.
CHECKING AUTO MODE
1. Press AUTO switch and A/C switch.
2. Display should indicate AUTO.
Confirm that discharge air and blower speed will depend on ambient, in-vehicle, and set temperatures.
If NG, go to trouble diagnosis procedure for AT C - 6 7 , "
Power Supply and Ground Circuit for Auto Amp." , then
if necessary, trouble diagnosis procedure for AT C - 9 3 , "
Magnet Clutch Circuit" .
If all operational checks are OK (symptom cannot be duplicated), go to Incident Simulation Tests in GI-28,
"How to Perform Efficient Diagnosis for an Electrical Incident" and perform tests as outlined to simulate driv-
ing conditions environment. If symptom appears, refer to AT C - 4 1 , "
SYMPTOM TABLE" and perform applica-
ble trouble diagnosis procedures.
ATC-68
TROUBLE DIAGNOSIS
Revision: 2007 April2007 M35/M45
COMPONENT DESCRIPTION
Unified Meter and A/C Amp. (Automatic Amplifier)
The unified meter and A/C amp. has a built-in microcomputer which
processes information sent from various sensors needed for air con-
ditioner operation. The air mix door motor, mode door motor, upper
ventilator door motor, intake door motor, blower motor and compres-
sor are then controlled.
When the various switches and temperature control switch are oper-
ated, data is input to the unified meter and A/C amp. from the AV
control unit / NAVI control unit using CAN communication.
Self-diagnosis functions are also built into unified meter and A/C
amp. to provide quick check of malfunctions in the auto air condi-
tioner system.
Potentio Temperature Control (PTC)
The PTC is built into the multifunction switch. It can be set at an
interval of 0.5°C (1.0°F) in the 18°C (60°F) to 32°C (90°F) tempera-
ture range by pressing temperature control switch. The set tempera-
ture is displayed.
DIAGNOSIS PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not come on.
RJIA4032E
RJIA4048E
RJIA4049E