2007 INFINITI M35 fuel pump

FUEL PUMP
EC-1401
[VK45DE]
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EC
Revision: 2007 April2007 M35/M45
15. CHECK FUEL PUMP
Refer to EC-1401, "
Component Inspection" .
OK or NG
OK >> GO TO 16.
NG >> Replace fuel pump.
16. CHECK INTERMITTENT INCIDENT
Refer to EC-857, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
OK or NG
OK >> Replace IPDM E/R.
NG >> Repair or replace harness or connectors.
Component InspectionNBS005Q5
FUEL PUMP
1. Turn ignition switch OFF.
2. Disconnect “fuel level sensor unit and fuel pump” harness connector.
3. Check resistance between “fuel level sensor unit and fuel pump”
terminals 1 and 3.
DROPPING RESISTOR
1. Turn ignition switch OFF.
2. Disconnect dropping resistor harness connector.
3. Check resistance between dropping resistor terminals 1 and 2.
CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.Resistance: 0.2 - 5.0Ω [at 25°C (77°F)]
SEC918C
Resistance: Approximately 0.9Ω [at 20°C (68°F)]
PBIB0100E

EC-1402
[VK45DE]
FUEL PUMP
Revision: 2007 April2007 M35/M45
3. Check resistance between condenser terminals 1 and 2.
Removal and InstallationNBS005Q6
FUEL PUMP
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" . Resistance: Above 1 MΩ [at 25°C (77°F)]
PBIB0794E

EC-1422
[VK45DE]
IGNITION SIGNAL
Revision: 2007 April2007 M35/M45
3. Check resistance between ignition coil terminals as follows.
4. If NG, replace ignition coil with power transistor.
If OK, go to next step.
5. Turn ignition switch OFF.
6. Reconnect all harness connectors disconnected.
7. Remove fuel pump fuse (1) in IPDM E/R (2) to release fuel pres-
sure.
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
8. Start engine.
9. After engine stalls, crank it two or three times to release all fuel
pressure.
10. Turn ignition switch OFF.
11. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
12. Remove ignition coil and spark plug of the cylinder to be checked.
13. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
14. Connect spark plug and harness connector to ignition coil.
15. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion
as shown in the figure.
16. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:

Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.

It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
17. If NG, replace ignition coil with power transistor.
CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
Terminal No. (Polarity) Resistance Ω [at 25°C (77°F)]
1 and 2 Except 0 or ∞
1 and 3
Except 0
2 and 3
Spark should be generated.
PBIB0847E
PBIB2697E
PBIB2325E

SERVICE DATA AND SPECIFICATIONS (SDS)
EC-1441
[VK45DE]
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EC
Revision: 2007 April2007 M35/M45
Heated Oxygen Sensor 2 HeaterNBS005R3
Throttle Control MotorNBS005R4
Fuel InjectorNBS005R5
Fuel PumpNBS005R6
Resistance [at 25°C (77°F)] 5.0 - 7.0Ω
Resistance [at 25°C (77°F)] Approximately 1 - 15Ω
Resistance [at 10 - 60°C (50 - 140°F)] 13.5 - 17.5Ω
Resistance [at 25°C (77°F)] 0.2 - 5.0Ω

FL-1
FUEL SYSTEM
B ENGINE
CONTENTS
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SECTION FL
A
FL
Revision: 2007 April2007 M35/M45
FUEL SYSTEM
PREPARATION ........................................................... 2
Commercial Service Tools ........................................ 2
FUEL SYSTEM ........................................................... 3
Checking Fuel Lines ................................................. 3
General Precautions ................................................ 3
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND
FUEL PUMP ASSEMBLY ........................................... 4
Components ............................................................. 4
Removal and Installation .......................................... 4
REMOVAL ............................................................. 4
INSTALLATION ..................................................... 6
INSPECTION AFTER INSTALLATION ................. 7Components ............................................................. 8
Disassembly and Assembly ...................................... 8
DISASSEMBLY ..................................................... 8
ASSEMBLY ........................................................... 9
FUEL TANK .............................................................. 10
Components ........................................................... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ................................................... 11
INSPECTION AFTER INSTALLATION ................ 11
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 13
Standard and Limit .................................................. 13
FUEL TANK ......................................................... 13

FL-4
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
Revision: 2007 April2007 M35/M45
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLYPFP:17042
ComponentsNBS005RA
Removal and InstallationNBS005RB
REMOVAL
WARNING:
Read “General Precautions” when working on the fuel system. Refer to FL-3, "
General Precautions" .
1. Check fuel level on fuel gauge. If fuel gauge indicates more than
the level as shown in the figure (full or almost full), drain fuel
from fuel tank until fuel gauge indicates level as shown in the fig-
ure or below.
NOTE:
Because fuel will be spilled when removing main and sub fuel
level sensor units for the top of the fuel is above the main and
sub fuel level sensor units installation surface.

As a guide, fuel level becomes the position as shown in the
figure or below when approximately 20 (5-1/4 US gal, 4-3/8
Imp gal) of fuel are drained from fuel tank.

In a case that fuel pump does not operate, perform the follow-
ing procedure.
a. Insert hose of less than 25 mm (0.98 in) in diameter into fuel filler tube through fuel filler opening to draw
fuel from fuel filler tube.
b. Disconnect fuel filler hose from fuel filler tube. Refer to FL-10, "
FUEL TANK" .
c. Insert fuel tube into fuel tank through fuel filler hose to draw fuel from fuel tank.
2. Release the fuel pressure from the fuel lines. Refer to EC-88, "
FUEL PRESSURE RELEASE" (VQ35DE)
or EC-790, "
FUEL PRESSURE RELEASE" (VK45DE).
1. Retainer 2.Main fuel level sensor unit, fuel filter
and fuel pump assembly3. O-ring
4. Sub fuel level sensor unit
PBIC1585E
PBIC4760E

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
FL-5
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FL
Revision: 2007 April2007 M35/M45
3. Open fuel filler lid.
4. Open filler cap and release the pressure inside fuel tank.
5. Remove rear seat cushion. Refer to SE-173, "
REAR SEAT" .
6. Peel off floor carpet, then remove inspection hole cover units by
turning clips clockwise by 90 degrees.
7. Disconnect harness connector and fuel feed tube.
Disconnect quick connector as follows:

Hold the sides of connector, push in tabs and pull out fuel feed
tube.

If quick connector sticks to tube of main fuel level sensor unit,
push and pull quick connector several times until they start to
move.Then disconnect them by pulling.Right side : Main fuel level sensor unit, fuel filter
and fuel pump assembly
Left side : Sub fuel level sensor unit
PBIC1576E
PBIC1577E
SFE562A

FL-6
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
Revision: 2007 April2007 M35/M45
CAUTION:

Quick connector can be disconnected when the tabs
are completely depressed. Do not twist it more than
necessary.

Do not use any tools to disconnected quick connector.

Keep resin tube away from heat. Be especially careful
when welding near the resin tube.

Prevent acid liquid such as battery electrolyte, etc.
from getting on resin tube.

Do not bend or twist resin tube during installation and
disconnection.

Do not remove the remaining retainer on hard tube (or
the equivalent) except when resin tube or retainer is
replaced.

When resin tube or hard tube (or the equivalent) is
replaced, also replace retainer with new one.

To keep the connecting portion clean and to avoid
damage and foreign materials, cover them completely
with plastic bags or something similar.
8. Remove main fuel level sensor unit, fuel filter and fuel pump assembly, and sub fuel level sensor unit as
follows:
CAUTION:

Do not bend float arm during removal.

Avoid impacts such as falling when handling components.
a. Removal of main fuel level sensor unit, fuel filter and fuel pump assembly:
i. Remove retainer.
ii. Raise main fuel level sensor unit, fuel filter and fuel pump
assembly, and using snap ring pliers, remove fuel hose connec-
tor.
CAUTION:
Be careful not to damage fuel hose connector by expanding
them excessively.
b. Removal of sub fuel level sensor unit:
i. Remove retainer.
ii. Raise and release sub fuel level sensor unit to remove.
INSTALLATION
Note to the following, and install in the reverse order of removal.Retainer color: Green
SBIA0504E
PBIC0163E
PBIC1578E