FSU-24
[AWD]
FRONT SUSPENSION ASSEMBLY
Revision: 2007 April2007 M35/M45
FRONT SUSPENSION ASSEMBLYPFP:54010
On-Vehicle Inspection NES000IQ
Make sure the mounting conditions (looseness, back lash) of each component and component conditions
(wear, damage) are normal.
INSPECTION OF UPPER LINK BALL JOINT END PLAY
1. Set front wheels in a straight-ahead position. Do not depress brake pedal.
2. Place an iron bar or similar tool between transverse link and steering knuckle.
3. Measure axial end play by prying it up and down.
CAUTION:
Be careful not to damage ball joint boot. Do not damage the installation position by applying
excessive force.
SHOCK ABSORBER INSPECTION
Check for oil leakage, damage and breakage of installation positions.
Wheel Alignment InspectionNES000IR
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK
Check the following:
1. Check tires for improper air pressure and wear.
2. Check road wheels for runout. Refer to WT-6, "
ROAD WHEEL" .
3. Check wheel bearing axial end play. Refer to FAX-5, "
WHEEL BEARING INSPECTION" .
4. Check transverse link ball joint axial end play. Refer to FSU-32, "
INSPECTION AFTER REMOVAL" .
5. Check shock absorber operation.
6. Check each mounting part of axle and suspension for looseness and deformation.
7. Check each of suspension member, shock absorber, upper link and transverse link for cracks, deforma-
tion and other damage.
8. Check vehicle height (posture).
GENERAL INFORMATION AND RECOMMENDATIONS
A four-wheel thrust alignment should be performed.
–This type of alignment is recommended for any NISSAN/INFINITI vehicle.
–The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is
centered.
–The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
–The rack should be checked to ensure that it is level.
Make sure the machine is properly calibrated.
–Your alignment equipment should be regularly calibrated in order to give correct information.
–Check with the manufacturer of your specific equipment for their recommended Service/Calibration
Schedule.Axial end play : 0 mm (0 in)
FRONT SUSPENSION ASSEMBLY
FSU-27
[AWD]
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Removal and Installation NES000IT
REMOVAL
1. Remove cowl top panel and hood. Refer to EI-18, "COWL TOP" , EI-17, "HOOD" .
2. Install engine slinger, and then hoist engine. Refer to EM-119, "
Removal and Installation (AWD Models)" .
3. Remove tires from vehicle with a power tool.
4. Remove wheel sensor from steering knuckle. Refer to BRC-54, "
WHEEL SENSOR" .
CAUTION:
Do not pull on wheel sensor harness.
5. Remove brake hose bracket. Refer to BR-11, "
BRAKE TUBE AND HOSE" .
6. Remove undercover with a power tool.
7. Remove cotter pin (1), and then loosen the nut.
8. Remove steering outer socket (2) from steering knuckle (3) so
as not to damage ball joint boot (4) using the ball joint remover
(suitable tool).
CAUTION:
Temporarily tighten the nut to prevent damage to threads
and to prevent the ball joint remover (suitable tool) from
suddenly coming off.
9. Remove the mounting nut on the upper side of stabilizer con-
necting rod with a power tool, and then remove stabilizer con-
necting rod from transverse link.
10. Separate steering gear assembly and lower joint. Refer to PS-13, "
STEERING COLUMN" .
11. Remove front cross bar. Refer to FSU-26, "
Components" .
12. Remove steering hydraulic piping bracket from front suspension member. Refer to PS-39, "
HYDRAULIC
LINE" .
13. Remove the mounting nut and bolt on the lower side of shock absorber arm with a power tool, and then
remove shock absorber arm from transverse link.
14. Remove cotter pin of transverse link and steering knuckle, and then loosen nut.
15. Remove transverse link from steering knuckle so as not to damage ball joint boot using the ball joint
remover (suitable tool).
CAUTION:
Temporarily tighten the nut to prevent damage to threads and to prevent ball joint remover (suit-
able tool) from suddenly coming off.
16. Set jack under front suspension member.
17. Remove the mounting nuts of engine mounting insulator. Refer to EM-114, "
ENGINE ASSEMBLY" .
18. Remove the mounting bolts of member bracket, and then remove member bracket from front suspension
member with a power tool. Refer to FSU-26, "
Components" .
19. Remove the mounting nuts of front suspension member with a power tool. Refer to FSU-26, "
Compo-
nents" .
20. Gradually lower a jack to remove front suspension assembly from vehicle.
1. Shock absorber mounting bracket 2. Bound bumper 3. Rubber seat
4. Coil spring 5. Shock absorber 6. Shock absorber arm
7. Upper link 8. Steering knuckle 9. Transverse link
10. Steering stopper bracket 11. Washer 12. Stabilizer connecting rod
13. Stabilizer bar 14. Stabilizer bushing 15. Stabilizer clamp
16. Front suspension member 17. Front cross bar 18. Member bracket
19. Clamp 20. Cotter pin 21. Stopper rubber
Refer to GI-11, "
Components" , for the symbols in the figure.
SGIA1183E
GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION GI
Revision: 2007 April2007 M35/M45
Revision: 2007 AprilGENERAL INFORMATION
PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions Necessary for Steering Wheel Rotation
after Battery Disconnect ........................................... 3
OPERATION PROCEDURE ................................. 3
Precautions for Procedures without Cowl Top Cover ..... 4
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 5
Precautions for Fuel (Unleaded Premium Gasoline
Recommended) (VQ35DE Engine Models) ............. 6
Precautions for Fuel (Unleaded Premium Gasoline
Required) (VK45DE Engine Models) ....................... 6
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 6
Precautions for Hoses .............................................. 7
HOSE REMOVAL AND INSTALLATION ............... 7
HOSE CLAMPING ................................................ 7
Precautions for Engine Oils ...................................... 7
HEALTH PROTECTION PRECAUTIONS ............. 7
Precautions for the Environment .............................. 8
Precautions for Air Conditioning ............................... 8
HOW TO USE THIS MANUAL ................................... 9
Description ............................................................... 9
Terms ....................................................................... 9
Units ......................................................................... 9
Contents ................................................................... 9
Relation between Illustrations and Descriptions .... 10
Components ............................................................ 11
SYMBOLS ............................................................ 11
How to Follow Trouble Diagnoses .......................... 12
DESCRIPTION .................................................... 12
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ............................................... 12
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 13
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................... 14How to Read Wiring Diagrams ............................... 16
CONNECTOR SYMBOLS ................................... 16
SAMPLE/WIRING DIAGRAM - EXAMPL - .......... 17
DESCRIPTION .................................................... 18
Abbreviations .......................................................... 24
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 25
How to Check Terminal ........................................... 25
CONNECTOR AND TERMINAL PIN KIT ............ 25
HOW TO PROBE CONNECTORS ...................... 25
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 28
WORK FLOW ...................................................... 28
INCIDENT SIMULATION TESTS ........................ 28
CIRCUIT INSPECTION ....................................... 31
Control Units and Electrical Parts ........................... 36
PRECAUTIONS .................................................. 36
CONSULT-II CHECKING SYSTEM .......................... 37
Description .............................................................. 37
Function and System Application ........................... 37
Nickel Metal Hydride Battery Replacement ............ 38
Checking Equipment .............................................. 38
CONSULT-II Start Procedure .................................. 38
CONSULT-II Data Link Connector (DLC) Circuit .... 39
INSPECTION PROCEDURE .............................. 39
CIRCUIT DIAGRAM ............................................ 40
LIFTING POINT ......................................................... 41
Commercial Service Tools ...................................... 41
Garage Jack and Safety Stand and 2-Pole Lift ....... 41
Board-On Lift .......................................................... 42
TOW TRUCK TOWING ............................................. 43
Tow Truck Towing ................................................... 43
2WD MODELS .................................................... 43
AWD MODELS .................................................... 44
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 44
FRONT ................................................................ 44
REAR .................................................................. 44
AUTOMATIC TRANSMISSION ........................... 45
TIGHTENING TORQUE OF STANDARD BOLTS .... 46
Tightening Torque Table ......................................... 46
PRECAUTIONS
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To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.
Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.
Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.
Replace inner and outer races of tapered roller bearings and needle bearings as a set.
Arrange the disassembled parts in accordance with their assembled locations and sequence.
Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
Use only the fluids and lubricants specified in this manual.
Use approved bonding agent, sealants or their equivalents when required.
Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.
When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
Precautions for Three Way CatalystNAS0009G
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
When checking for ignition spark or measuring engine compression, make tests quickly and only when
necessary.
SGI233
PBIC0190E
SGI234
PRECAUTIONS
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Precautions for HosesNAS0009K
HOSE REMOVAL AND INSTALLATION
To prevent damage to rubber hose, do not pry off rubber hose
with tapered tool or screwdriver.
To reinstall the rubber hose securely, make sure that hose inser-
tion length and orientation is correct. (If tube is equipped with
hose stopper, insert rubber hose into tube until it butts up
against hose stopper.)
HOSE CLAMPING
If old rubber hose is re-used, install hose clamp in its original
position (at the indentation where the old clamp was). If there is
a trace of tube bulging left on the old rubber hose, align rubber
hose at that position.
Discard old clamps; replace with new ones.
After installing plate clamps, apply force to them in the direction
of the arrow, tightening rubber hose equally all around.
Precautions for Engine OilsNAS0009L
Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact
with used oil.
If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS
Avoid prolonged and repeated contact with oils, particularly used engine oils.
SMA019D
SMA020D
SMA021D
SMA022D
LIFTING POINT
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LIFTING POINTPFP:00000
Commercial Service Tools NAS0007Y
CAUTION:
Every time the vehicle is lifted up, maintain the complete vehicle curb condition.
Since the vehicle's center of gravity changes when removing main parts on the front side (engine,
transmission, suspension etc.), support a jack up point on the rear side garage jack with a mission
jack or equivalent.
Since the vehicle's center of gravity changes when removing main parts on the rear side (rear axle,
suspension, etc.), support a jack up point on the front side garage jack with a mission jack or
equivalent.
Be careful not to smash or do not do anything that would affect piping parts.
Garage Jack and Safety Stand and 2-Pole LiftNAS0007Z
WARNING:
Park the vehicle on a level surface when using the jack. Make sure to avoid damaging pipes,
tubes, etc. under the vehicle.
Never get under the vehicle while it is supported only by the jack. Always use safety stands when
you have to get under the vehicle.
Place wheel chocks at both front and back of the wheels on the ground.
When lifting the vehicle, open the lift arms as wide as possible and ensure that the front and rear
of the vehicle are well balanced.
When setting the lift arm, do not allow the arm to contact the brake tubes, brake cable, fuel lines
and sill spoiler.
Tool name Description
Board on attachment
Safety stand attachment
S-NT001
S-NT002
IDX-4
ALPHABETICAL INDEX
Engine control system diagram ........... EC-30, EC-732
Engine coolant temperature sensor (ECTS) ... EC-214,
EC-226
, EC-926, EC-939
Engine coolant(VK45DE) .................................. CO-40
Engine coolant(VQ35DE) ................................. CO-11
Engine oil filter replacement ............................. MA-26
Engine oil filter replacement(VQ35DE) ............. MA-19
Engine oil precautions .......................................... GI-7
Engine oil replacement(VQ35DE) ..................... MA-18
Engine oil(VK45DE) ........................................... LU-27
Engine oil(VQ35DE) ............................................ LU-7
Engine removal(VK45DE) ............................... EM-247
Engine removal(VQ35DE) .............................. EM-114
Engine room cover ............................................ EM-15
Engine room cover(VK45DE) ......................... EM-173
ETC1 - Wiring diagram .................... EC-605, EC-1323
ETC2 - Wiring diagram .................... EC-600, EC-1318
ETC3 - Wiring diagram .................... EC-611, EC-1330
EVAP canister ...................................... EC-42, EC-744
EVAP canister purge volume control solenoid valve ....
EC-400
, EC-408, EC-1108, EC-1116
EVAP canister vent control valve ...... EC-415, EC-422,
EC-1123
, EC-1130
EVAP control system (small leak) diagnosis .. EC-391,
EC-453
, EC-1100, EC-1160
EVAP control system pressure sensor ........... EC-428,
EC-431
, EC-437, EC-1136, EC-1139, EC-1145
EVAP control system purge flow monitoring diagnosis
EC-386
, EC-1095
EVAP vapor lines inspection ................. MA-21, MA-28
Evaporative emission (EVAP) system . EC-39, EC-741
Evaporator ..................................................... ATC-167
Exhaust manifold(VK45DE) ............................ EM-183
Exhaust system ................................................... EX-3
Exhaust system inspection ..................... EX-3, MA-29
Expansion valve ............................................. ATC-168
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F/FOG - Wiring diagram ................................... LT-198
F/PUMP - Wiring diagram ................ EC-676, EC-1396
Final drive pre-inspection .................. FFD-16, RFD-19
Final drive removal and installation .. FFD-13, RFD-16
Floor trim ............................................................. EI-50
Flow charts ......................................................... GI-28
Fluid temperature sensor (A/T) ........................ AT-135
Fluorescent leak detector .............................. ATC-169
FPCM - Wiring diagram ................... EC-512, EC-1227
Freeze frame data ............................... EC-60, EC-762
Front brake solenoid valve ................. AT-151, AT-153
Front bumper ...................................................... EI-11
Front combination lamp removal and installation LT-75
Front door ............................. BL-188, BL-194, GW-61
Front passenger air bag .................................. SRS-46
Front seat belt .................................................... SB-29
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-51
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram ....................................... AT-136
FTTS - Wiring diagram .... EC-333, EC-338, EC-1045,
EC-1050
Fuel cut control (at no load high engine speed) EC-34,
EC-736
Fuel filter replacement ......................................... FL-4
Fuel gauge ............................................................ DI-5
Fuel injection system (Bank 1) ......... EC-309, EC-320,
EC-1022
, EC-1033
Fuel injection system (Bank 2) ......... EC-309, EC-320,
EC-1022
, EC-1033
Fuel injector ................................................... EC-1389
Fuel injector and fuel tube(VK45DE) .............. EM-193
Fuel injector and fuel tube(VQ35DE) ................ EM-47
Fuel level sensor EC-462, EC-464, EC-466, EC-1169,
EC-1171
, EC-1173
Fuel line inspection .................................. FL-3, MA-25
Fuel line inspection(VQ35DE) .......................... MA-18
Fuel pressure check ........................... EC-88, EC-790
Fuel pressure release ......................... EC-88, EC-790
Fuel pump ....................................... EC-675, EC-1395
Fuel pump and gauge .......................................... FL-4
Fuel pump control module .............. EC-510, EC-1225
Fuel pump dropping resistor ........... EC-510, EC-1225
Fuel system ......................................................... FL-3
Fuel tank ............................................................ FL-10
Fuel tank temperature sensor .......... EC-331, EC-337,
EC-1043
, EC-1049
Fuel tank vacuum relief valve ............. EC-42, EC-744
FUELB1 - Wiring diagram EC-311, EC-322, EC-1024,
EC-1035
FUELB2 - Wiring diagram EC-313, EC-324, EC-1026,
EC-1037
Fuse .................................................................. PG-17
Fuse and fusible link box ................................ PG-115
Fusible link ........................................................ PG-17
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Gauges ................................................................. DI-5
Generator - See Alternator ................................ SC-20
Glass ........................ GW-11, GW-59, GW-61, GW-65
Grille - See Exterior ............................................ EI-16
Ground distribution ........................................... PG-45
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H/LAMP - Wiring diagram ....................... LT-13
, LT-47
Harness connector .......................................... PG-104
Harness layout .................................................. PG-62
Hazard warning lamp ....................................... LT-212
Headlamp removal and installation .................... LT-75
Headlining - See Roof trim .................................. EI-52
Heated oxygen sensor 2 (bank 1) .... EC-274, EC-285,
EC-298
, EC-987, EC-998, EC-1011
Heated oxygen sensor 2 (bank 2) .... EC-274, EC-285,
EC-298
, EC-987, EC-998, EC-1011
Heated oxygen sensor 2 heater (bank 1) ....... EC-177,
EC-890
Heated oxygen sensor 2 heater (bank 2) ....... EC-177,
IDX-5
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ALPHABETICAL INDEX
EC-890
Heated seat ..................................................... SE-144
Heater and cooling unit (Heater core) ........... ATC-134
HFC134a (R134a) system precaution ............... ATC-6
HFC134a (R134a) system service procedure ATC-150
HFC134a (R134a) system service tools .......... ATC-17
HFC134a system service equipment precaution ..........
ATC-13
High and low reverse clutch solenoid valve .... AT-159,
AT-161
Hood ................................................................... BL-15
Horn ................................................................. WW-54
HORN - Wiring diagram ................................... WW-54
How to erase DTC for OBD system ..... EC-68, EC-770
HSEAT - Wiring diagram ................................. SE-147
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IATS - Wiring diagram ....................... EC-211
, EC-923
ICC - Wiring diagram ....................................... ACS-23
ICC/BS - Wiring diagram ................. EC-569, EC-1282
ICC/SW - Wiring diagram ................ EC-554, EC-1267
ICCBOF - Wiring diagram ................ EC-684, EC-1404
Idle air volume learning ....................... EC-86, EC-788
Idle speed .............................. EC-78, EC-780, EC-785
Idle speed control (ISC) .... EC-470, EC-472, EC-1177,
EC-1179
Ignition coil ....................................... EC-691, EC-1411
Ignition coil(VK45DE) ...................................... EM-190
Ignition coil(VQ35DE) ........................................ EM-44
Ignition control system ..................... EC-691, EC-1411
Ignition timing ........................ EC-78, EC-780, EC-785
IGNSYS - Wiring diagram ................ EC-692, EC-1412
Illumination ....................................................... LT-293
Illumination control ................. LT-289, LT-290, LT-291
In vehicle sensor ........................... ATC-115, ATC-126
INJECT - Wiring diagram ................. EC-670, EC-1390
Injector ............................................................. EC-669
Input clutch solenoid valve ................. AT-147, AT-149
Instrument panel .................................................. IP-10
Intake air temperature sensor ........... EC-209, EC-229,
EC-922
, EC-942
Intake door control linkage adjustment ............ ATC-87
Intake door motor ........................... ATC-85, ATC-132
Intake manifold collector(VQ35DE) ................... EM-21
Intake manifold(VK45DE) ................................ EM-179
Intake manifold(VQ35DE) .................................. EM-26
Intake sensor ................................ ATC-121, ATC-128
Intake valve timing control (Bank 1) .. EC-166, EC-870
Intake valve timing control (Bank 2) .. EC-166, EC-870
Intake valve timing control position sensor (Bank 1) ....
EC-1203
Intake valve timing control position sensor (Bank 2) ....
EC-1203
Intake valve timing control solenoid valve (Bank 1) ......
EC-185
, EC-899
Intake valve timing control solenoid valve (Bank 2) ......
EC-185
, EC-899
Integrated homelink transmitter ........................ BL-278
Intelligent cruise control (ICC) system .............. ACS-6
Interior ................................................................. EI-37
Interior lamp ...................................................... LT-266
IPDM (Intelligent power distribution module engine
room) ................................................................. PG-18
IVCB1 - Wiring diagram ..................... EC-186, EC-900
IVCB2 - Wiring diagram ..................... EC-188, EC-902
IVCSB1 - Wiring diagram ............................... EC-1204
IVCSB2 - Wiring diagram ............................... EC-1206
IVTB1 - Wiring diagram ................................... EC-873
IVTB2 - Wiring diagram ................................... EC-875
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Knock sensor (KS) ........................... EC-359
, EC-1070
KS - Wiring diagram ......................... EC-360, EC-1071
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LAN system circuit ........................................... ATC-71
Lane Departure Warning System ....................... DI-75
Laser beam aiming adjustment ....................... ACS-15
Latch (lower anchors and tether for children) system ...
SB-35
LDW .................................................................... DI-75
LDW - Wiring Diagram ........................................ DI-86
License lamp ..................................................... LT-248
Line pressure solenoid valve ........................... AT-130
Line pressure test (A/T) ..................................... AT-55
Liquid gasket application .................................... EM-8
Liquid gasket application(VQ35DE) LU-3, LU-23, CO-3
Location of electrical units ................................. PG-98
Low coast brake solenoid valve ......... AT-163, AT-165
Lubricant (R134a) A/C ..................................... ATC-26
Lubrication circuit (engine)(VK45DE) ................ LU-25
Lubrication circuit (engine)(VQ35DE) .................. LU-5
Lubrication oil A/C .......................................... ATC-173
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MAFS - Wiring diagram ..... EC-196
, EC-204, EC-909,
EC-917
Magnet clutch .................................................. ATC-93
MAIN - Wiring diagram ........ EC-154, EC-858, AT-180
Maintenance (engine)(VQ35DE) ...................... MA-14
Major overhaul (Final drive) .............. FFD-15, RFD-18
Major overhaul (Transfer) .................................. TF-45
Malfunction indicator lamp (MIL) .......... EC-70, EC-772
Manual mode switch ........................................ AT-167
Mass air flow sensor (MAFS) ............ EC-193, EC-202,
EC-906
, EC-915
Meter ..................................................................... DI-5
METER - Wiring diagram .................................... DI-13
MIL data link connectors circuit ....... EC-714, EC-1438
MIL/DL - Wiring diagram .................. EC-714, EC-1438
MIRROR - Wiring diagram ................................ GW-97
Mirror, door ..................................................... GW-118
Mirror, out side ................................................ GW-118
Misfire .............................................. EC-349, EC-1061