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AT-236
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
ON-VEHICLE SERVICEPFP:00000
Control Valve With TCM and A/T Fluid Temperature Sensor 2NCS001QT
COMPONENTS
1. A/T 2. Snap ring 3. Sub-harness
4. Control valve with TCM 5. Bracket 6. A/T fluid temperature sensor 2
7. Oil pan gasket 8. Clip 9. Bracket (VK45DE)
10. Bracket (VK45DE) 11. Oil pan mounting bolt 12. Oil pan
13. Magnet 14. Drain plug 15. Drain plug gasket
16. Terminal cord assembly 17. O-ring
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-11, "
Components" .
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AT-238
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
8. Check foreign materials in oil pan to help determine causes of
malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 4 , "
A/T Fluid Cooler Cleaning" .
9. Remove magnets from oil pan.
10. Disconnect A/T fluid temperature sensor 2 connector.
CAUTION:
Be careful not to damage connector.
11. Straighten terminal clip to free terminal cord assembly A/T fluid
temperature sensor 2 harness.
12. Disconnect revolution sensor connector.
CAUTION:
Be careful not to damage connector.
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ON-VEHICLE SERVICE
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13. Straighten terminal clip to free revolution sensor harness.
14. Remove bolts A, B and C from control valve with TCM.
15. Remove control valve with TCM from transmission case.
CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
16. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
17. Remove bracket from A/T fluid temperature sensor 2.
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Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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AT-240
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
18. Remove O-ring from A/T assembly harness connector.
19. Disconnect TCM connectors.
CAUTION:
Be careful not to damage connectors.
20. Remove A/T assembly harness connector from control valve
with TCM using flat-blade screwdriver.
21. Disconnect TCM connector and park/neutral position switch
connector
CAUTION:
Be careful not to damage connectors.
Installation
CAUTION:
After completing installation, check A/T fluid leakage and A/T fluid level. Refer to AT- 1 3 , "
Checking A/T
Fluid" .
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ON-VEHICLE SERVICE
AT-241
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1. Connect TCM connector and park/neutral position switch con-
nector.
2. Install A/T assembly harness connector to control valve with
TCM.
3. Connect TCM connectors.
4. Install new O-ring in A/T assembly harness connector.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
5. Install A/T fluid temperature sensor 2 to bracket.
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AT-242
ON-VEHICLE SERVICE
Revision: 2007 April2007 M35/M45
6. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to
the specified torque. Refer to AT- 2 3 6 , "
COMPONENTS" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
7. Install control valve with TCM in transmission case.
CAUTION:
Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
Assemble it so that manual valve cutout is engaged with
manual plate projection.
8. Install bolts A, B and C in control valve with TCM.
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Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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9. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After
that tighten them in order (1 → 2 → 3), and then tighten other
bolts. Tighten control valve with TCM bolts to the specified
torque. Refer to AT- 2 3 6 , "
COMPONENTS" .
10. Connect A/T fluid temperature sensor 2 connector.
11. Securely fasten terminal cord assembly and A/T fluid tempera-
ture sensor 2 harness with terminal clips.
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor harness with terminal clip.
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ON-VEHICLE SERVICE
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ii. Install oil pan (3) (with oil pan gasket), clips (1) and brackets (2)
to transmission case.
: Front
: Bolt (22)
CAUTION:
Install it so that drain plug comes to the position as
shown in the figure.
Be careful not to pinch harnesses.
Completely remove all moisture, oil and old gasket, etc.
from oil pan mounting surface.
Be careful with installation direction of brackets (2).
iii. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Tighten oil pan mounting bolts to the specified torque. Refer to
AT- 2 3 6 , "
COMPONENTS" .
CAUTION:
Do not reuse oil pan mounting bolts.
16. Install drain plug to oil pan. Tighten drain plug to the specified
torque. Refer to AT- 2 3 6 , "
COMPONENTS" .
CAUTION:
Do not reuse drain plug gasket.
17. Pull up A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
18. Install snap ring to A/T assembly harness connector.
19. Connect A/T assembly harness connector.
20. Connect heated oxygen sensor 2 harness connector.
21. Pour ATF into A/T assembly. Refer to AT- 1 2 , "
Changing A/T
Fluid" .
22. Connect the battery cable to the negative terminal.
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