LU-1
ENGINE LUBRICATION SYSTEM
B ENGINE
CONTENTS
C
D E
F
G H
I
J
K L
M
SECTION
A
LU
Revision: 2006 July 2007 FX35/FX45
ENGINE LUBRICATION SYSTEM
VQ35DE
PRECAUTIONS .......................................................... 3
Precautions for Liquid Gasket ............................. ..... 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tools ................................... ..... 4
LUBRICATION SYSTEM ....................................... ..... 5
Lubrication Circuit ............................................... ..... 5
System Chart ...................................................... ..... 6
ENGINE OIL .......................................................... ..... 7
Inspection ............................................................ ..... 7
ENGINE OIL LEVEL ........................................ ..... 7
ENGINE OIL APPEARANCE ........................... ..... 7
ENGINE OIL LEAKAGE ................................... ..... 7
OIL PRESSURE CHECK ................................. ..... 8
Changing Engine Oil ........................................... ..... 9
OIL FILTER ............................................................ ... 10
Removal and Installation ..................................... ... 10
REMOVAL ........................................................ ... 10
INSTALLATION ................................................ ... 10
INSPECTION AFTER INSTALLATION ............ ... 10
OIL FILTER BRACKET (AWD) .............................. ... 12
Components ........................................................ ... 12
Removal and Installation ..................................... ... 12
REMOVAL ........................................................ ... 12
INSTALLATION ................................................ ... 12
INSPECTION AFTER INSTALLATION ............ ... 13
OIL COOLER ......................................................... ... 14
Components ........................................................ ... 14
Removal and Installation ..................................... ... 15
REMOVAL ........................................................ ... 15
INSPECTION AFTER REMOVAL .................... ... 16
INSTALLATION ................................................ ... 16
INSPECTION AFTER INSTALLATION ............ ... 16
OIL PUMP .............................................................. ... 17
Components ........................................................ ... 17
Removal and Installation ..................................... ... 17 REMOVAL ........................................................
... 17
INSTALLATION ................................................ ... 17
INSPECTION AFTER INSTALLATION ............. ... 17
Disassembly and Assembly ................................. ... 17
DISASSEMBLY ................................................ ... 17
INSPECTION AFTER DISASSEMBLY ............. ... 18
ASSEMBLY ...................................................... ... 19
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 20
Standard and Limit ............................................... ... 20
ENGINE OIL PRESSURE ................................ ... 20
ENGINE OIL CAPACITY (APPROXIMATE) ..... ... 20
OIL PUMP ........................................................ ... 20
REGULATOR VALVE ....................................... ... 20
VK45DE
PRECAUTIONS ..................................................... ... 21
Precautions for Liquid Gasket ............................. ... 21
LIQUID GASKET APPLICATION PROCEDURE ... 21
PREPARATION ...................................................... ... 22
Special Service Tools .......................................... ... 22
Commercial Service Tools ................................... ... 22
LUBRICATION SYSTEM ....................................... ... 23
Lubrication Circuit ................................................ ... 23
System Chart ....................................................... ... 24
ENGINE OIL ........................................................... ... 25
Inspection ............................................................ ... 25
ENGINE OIL LEVEL ......................................... ... 25
ENGINE OIL APPEARANCE ........................... ... 25
ENGINE OIL LEAKAGE ................................... ... 25
OIL PRESSURE CHECK ................................. ... 25
Changing Engine Oil ............................................ ... 27
OIL FILTER ............................................................ ... 28
Removal and Installation ..................................... ... 28
REMOVAL ........................................................ ... 28
INSTALLATION ................................................ ... 28
INSPECTION AFTER INSTALLATION ............. ... 28
LU-2Revision: 2006 July 2007 FX35/FX45
OIL COOLER .........................................................
... 29
Components ........................................................ ... 29
Removal and Installation ..................................... ... 29
REMOVAL ........................................................ ... 29
INSPECTION AFTER REMOVAL ..................... ... 30
INSTALLATION ................................................. ... 30
INSPECTION AFTER INSTALLATION ............. ... 30
OIL PUMP .............................................................. ... 31
Components ........................................................ ... 31
Removal and Installation ..................................... ... 31
REMOVAL ........................................................ ... 31
INSTALLATION ................................................. ... 31 INSPECTION AFTER INSTALLATION .............
... 32
Disassembly and Assembly ................................. ... 32
DISASSEMBLY ................................................. ... 32
INSPECTION AFTER DISASSEMBLY ............. ... 32
ASSEMBLY ....................................................... ... 33
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 34
Standard and Limit ............................................... ... 34
OIL PRESSURE ............................................... ... 34
ENGINE OIL CAPACITY (APPROXIMATE) ..... ... 34
OIL PUMP ......................................................... ... 34
REGULATOR VALVE ........................................ ... 34
LU-4
[VQ35DE]
PREPARATION
Revision: 2006 July 2007 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsNBS003IW
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNBS003IX
Tool number
(Kent-Moore No.)
Tool name Description
ST25051001
(J25695-1)
Oil pressure gauge Measuring oil pressure
Maximum measuring range: 2,452 kPa (25
kg-cm
2 , 356 psi)
ST25052000
(J25695-2)
Hose Adapting oil pressure gauge to oil pan (upper)
KV10115801
(J38956)
Oil filter wrench Removing and installing oil filter
a: 64.3 mm (2.531 in)
NT050
S-NT559
S-NT375
Tool name Description
Power tools Loosening nuts and bolts
Deep socket Removing and installing oil pressure switch
a: 26 mm (1.02 in)
PBIC0190E
PBIC2072E
LU-20
[VQ35DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 July 2007 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitNBS003JA
ENGINE OIL PRESSURE
*: Engine oil temperature at 80°C (176 °F)
ENGINE OIL CAPACITY (APPROXIMATE)
Unit: (US qt, lmp qt)
OIL PUMP
Unit: mm (in)
REGULATOR VALVE
Unit: mm (in)
Engine speed (rpm)
Approximate discharge pressure* [kPa (kg/cm
2 , psi)]
Idle speed More than 98 (1.0, 14) 2,000 More than 294 (3.0, 43)
Drain and refill With oil filter change 4.7 (5, 4-1/8)
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul) 5.4 (5-3/4, 4-3/4)
Oil pump body to oil pump outer rotor radial clearance 0.114 - 0.260 (0.004 - 0.010)
Oil pump inner rotor to oil pump outer rotor tip clearance Below 0.180 (0.007)
Oil pump body to oil pump inner rotor axial clearance 0.030 - 0.070 (0.001 - 0.003)
Oil pump body to oil pump outer rotor axial clearance 0.050 - 0.110 (0.002 - 0.004)
Oil pump inner rotor to brazed portion of housing clearance 0.045 - 0.091 (0.0018 - 0.0036)
Regulator valve to oil pump cover clearance 0.040 - 0.097 (0.0016 - 0.0038)
LU-22
[VK45DE]
PREPARATION
Revision: 2006 July 2007 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsNBS003JC
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNBS003JD
Tool number
(Kent-Moore No.)
Tool name Description
ST25051001
(J25695-1)
Oil pressure gauge Measuring oil pressure
Maximum measuring range:
2,452 kPa (25 kg/cm
2 , 356 psi)
ST25052000
(J25695-2)
Hose Adapting oil pressure gauge to cylinder block
KV10115801
(J38956)
Oil filter wrench Removing and installing oil filter
a: 64.3 (2.531 in)
S-NT050
S-NT559
S-NT375
Tool name Description
Power tool Loosening nuts and bolts
Deep socket Removing and installing oil pressure switch
a: 26 mm (1.02 in)
PBIC0190E
PBIC2072E
LU-34
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 July 2007 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitNBS003JM
OIL PRESSURE
*: Engine oil temperature at 80°C (176 °F)
ENGINE OIL CAPACITY (APPROXIMATE)
Unit: (US qt, Imp qt)
OIL PUMP
Unit: mm (in)
REGULATOR VALVE
Unit: mm (in)
Engine speed (rpm)
Approximate discharge oil pressure* [kPa (kg/cm
2 , psi)]
Idle speed More than 98 (1.0, 14) 2,000 More than 294 (3.0, 43)
Drain and refill With oil filter change 5.8 (6-1/8, 5-1/8)
Without oil filter change 5.2 (5-1/2, 4-5/8)
Dry engine (engine overhaul) 7.0 (7-3/8, 6-1/8)
Oil pump body to oil pump outer rotor radial clearance 0.114 - 0.200 (0.0045 - 0.0079)
Oil pump inner rotor to oil pump outer rotor tip clearance Below 0.180 (0.0071)
Oil pump body to oil pump inner rotor axial clearance 0.030 - 0.070 (0.0012 - 0.0028)
Oil pump body to oil pump outer rotor axial clearance 0.030 - 0.090 (0.0012 - 0.0035)
Oil pump inner rotor to oil pump body clearance 0.045 - 0.091 (0.0018 - 0.0036)
Regulator valve to oil pump body clearance 0.040 - 0.097 (0.0016 - 0.0038)
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
C
D E
F
G H
I
J
K
M
SECTION
A
B
MA
Revision: 2006 July 2007 FX35/FX45
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools .......................................... ..... 3
Commercial Service Tools ................................... ..... 3
GENERAL MAINTENANCE .................................. ..... 4
Explanation of General Maintenance .................. ..... 4
PERIODIC MAINTENANCE .................................. ..... 7
Introduction of Periodic Maintenance .................. ..... 7
Schedule 1 .......................................................... ..... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE ............................................................. ..... 8
CHASSIS AND BODY MAINTENANCE .......... ..... 9
Schedule 2 .......................................................... ... 10
EMISSION COMTROL SYSTEM MAINTE-
NANCE ............................................................. ... 10
CHASSIS AND BODY MAINTENANCE .......... .... 11
RECOMMENDED FLUIDS AND LUBRICANTS ... ... 12
Fluids and Lubricants .......................................... ... 12
Engine Oil Recommendation .............................. ... 13
Anti-Freeze Coolant Mixture Ratio ...................... ... 13
ENGINE MAINTENANCE (VQ35DE ENGINE) ...... ... 14
Checking Drive Belts ........................................... ... 14
Drive Belts Tension Adjustment .......................... ... 14
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ..................................................... ... 15
A/C COMPRESSOR BELT .............................. ... 15
Changing Engine Coolant ................................... ... 15
DRAINING ENGINE COOLANT ...................... ... 15
REFILLING ENGINE COOLANT ..................... ... 16
FLUSHING COOLING SYSTEM ...................... ... 17
Checking Fuel Lines ............................................ ... 17
Changing Air Cleaner Filter ................................. ... 18
VISCOUS PAPER TYPE .................................. ... 18
Changing Engine Oil ........................................... ... 18
Changing Oil Filter .............................................. ... 19
REMOVAL ........................................................ ... 19
INSTALLATION ................................................ ... 19
INSPECTION AFTER INSTALLATION ............ ... 20
Changing Spark Plugs (Platinum-Tipped Type) .. ... 20
REMOVAL ........................................................ ... 20
INSPECTION AFTER REMOVAL .................... ... 20 INSTALLATION ................................................
... 21
Checking EVAP Vapor Lines ............................... ... 21
ENGINE MAINTENANCE (VK45DE ENGINE) ...... ... 22
Checking Drive Belts ........................................... ... 22
Tension Adjustment ............................................. ... 22
Changing Engine Coolant .................................... ... 22
DRAINING ENGINE COOLANT ....................... ... 23
REFILLING ENGINE COOLANT ...................... ... 23
FLUSHING COOLING SYSTEM ...................... ... 24
Checking Fuel Lines ............................................ ... 25
Changing Air Cleaner Filter ................................. ... 25
VISCOUS PAPER TYPE .................................. ... 25
Changing Engine Oil ............................................ ... 25
Changing Oil Filter ............................................... ... 26
REMOVAL ........................................................ ... 26
INSTALLATION ................................................ ... 26
INSPECTION AFTER INSTALLATION ............. ... 27
Changing Spark Plugs (Platinum-Tipped Type) ... ... 27
REMOVAL ........................................................ ... 27
INSPECTION AFTER REMOVAL .................... ... 27
INSTALLATION ................................................ ... 28
Checking EVAP Vapor Lines ............................... ... 28
CHASSIS AND BODY MAINTENANCE ................ ... 29
Checking Exhaust System ................................... ... 29
Checking A/T Fluid .............................................. ... 29
Changing A/T Fluid .............................................. ... 31
Checking Transfer Fluid ...................................... ... 31
Changing Transfer Fluid ...................................... ... 32
Checking Propeller Shaft ..................................... ... 32
Checking Differential Gear Oil ............................. ... 32
Changing Differential Gear Oil ............................. ... 33
Balancing Wheels (Bonding Weight Type) .......... ... 33
REMOVAL ........................................................ ... 33
WHEEL BALANCE ADJUSTMENT .................. ... 33
Tire Rotation ........................................................ ... 35
Checking Brake Fluid Level and Leaks ............... ... 35
Checking Brake Lines and Cables ...................... ... 35
Changing Brake Fluid .......................................... ... 35
Checking Disc Brake ........................................... ... 36
ROTOR ............................................................. ... 36
MA-2Revision: 2006 July 2007 FX35/FX45
CALIPER ..........................................................
... 36
PAD .................................................................. ... 36
Checking Steering Gear and Linkage .................. ... 36
STEERING GEAR ............................................ ... 36
STEERING LINKAGE ....................................... ... 36
Checking Power Steering Fluid and Lines ........... ... 37
Axle and Suspension Parts .................................. ... 37
Drive Shaft ........................................................... ... 38
Lubricating Locks, Hinges and Hood Latch ......... ... 38
Checking Seat Belt, Buckles, Retractors, Anchors
and Adjusters ....................................................... ... 39
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 40
Standard and Limit ............................................... ... 40
BELT DEFLECTION AND TENSION (VQ35DE) ... 40
BELT DEFLECTION AND TENSION (VK45DE) ... 40
ENGINE COOLANT CAPACITY (APPROXI- MATE) (VQ35DE) .............................................
... 40
ENGINE COOLANT CAPACITY (APPROXI-
MATE) (VK45DE) .............................................. ... 40
RADIATOR ........................................................ ... 40
ENGINE OIL CAPACITY (APPROXIMATE)
(VQ35DE) ......................................................... ... 40
ENGINE OIL CAPACITY (APPROXIMATE)
(VK45DE) .......................................................... ... 41
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VQ35DE) ......................................................... ... 41
SPARK PLUG (PLATINUM-TIPPED TYPE)
(VK45DE) .......................................................... ... 41
WHEEL BALANCE ........................................... ... 41