MA-18
ENGINE MAINTENANCE (VQ35DE ENGINE)
Revision: 2006 July 2007 FX35/FX45
Changing Air Cleaner FilterNLS00067
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between
replacement intervals. Refer to MA-7, "
PERIODIC MAINTE-
NANCE" .
Changing Engine OilNLS00068
WARNING:
Be careful not to burn yourself, as engine oil may be hot.
Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Remove front engine undercover with power tool.
2. Warm up the engine, and check for engine oil leakage from engine components. Refer to LU-7, "
ENGINE
OIL LEAKAGE" .
3. Stop the engine and wait for 10 minutes.
4. Loosen oil filler cap and then remove drain plug.
5. Drain engine oil.
6. Install drain plug with new washer. Refer to EM-30, "
OIL PAN AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil. Engine oil specification and viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (US qt, lmp qt)
CAUTION:
When filling engine oil, do not pull out oil level gauge.
The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
Always use oil level gauge to determine the proper amount of engine oil in engine.
8. Warm up the engine and check area around drain plug and oil filter for engine oil leakage.
9. Stop the engine and wait for 10 minutes.
SBIA0463E
Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)
Drain and refill With oil filter change 4.7 (5, 4-1/8)
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul) 5.4 (5-3/4, 4-3/4)
ENGINE MAINTENANCE (VK45DE ENGINE) MA-25
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Revision: 2006 July 2007 FX35/FX45
5. Rev engine two or three times under no-load.
6. Stop engine and wait until it cools down.
7. Drain water from the system. Refer to MA-23, "
DRAINING ENGINE COOLANT" .
8. Repeat steps 1 through 7 until clear water begins to drain from radiator.
Checking Fuel LinesNLS0006F
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
Changing Air Cleaner FilterNLS0006G
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between replacement intervals. Refer to MA-7,
"PERIODIC MAINTENANCE" .
1. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly. Refer to EM-177, "
AIR
CLEANER AND AIR DUCT" .
2. Remove air cleaner filter from air cleaner case.
Changing Engine OilNLS0006H
WARNING:
Be careful not to burn yourself, as engine oil may be hot.
Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Remove front engine undercover with power tool.
2. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components. Refer to LU-25, "
ENGINE OIL LEAKAGE" .
3. Stop engine and wait for 15 minutes.
4. Loosen oil filler cap, and then remove drain plug.
5. Drain engine oil.
6. Install drain plug with new washer. Refer to EM-187, "
OIL PAN
AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
7. Refill with new engine oil. Engine oil specification and viscosity:
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
SMA803A
Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)
PBIC0993E
PS-8
POWER STEERING FLUID
Revision: 2006 July 2007 FX35/FX45
POWER STEERING FLUIDPFP:KLF20
Checking Fluid LevelNGS000BT
Stop engine before performing a fluid level check.
Ensure that fluid level is between the MAX range and MIN level.
Because fluid level differs within the HOT range and the COLD
range, check it carefully.
CAUTION:
Do not overfill the Max level.
Do not reuse any used power steering fluid.
Checking Fluid LeakageNGS000BU
Check the hydraulic piping lines for improper attachment and for
leaks, cracks, damage, loose connections, chafing or deterioration.
1. Run engine until fluid temperature reaches 50 to 80 ° C (122 to
176 °F) in reservoir tank. Keep engine speed idle.
2. Turn steering wheel right-to-left several times.
3. Hold steering wheel at each “lock” position for five seconds to check fluid leakage.
CAUTION:
Do not hold steering wheel in a locked position for more
than 10 seconds. (There is the possibility that oil pump may
be damaged.)
4. If fluid leakage at connections is noticed, then loosen flare nut and then retighten. Do not over tighten con- nector as this can damage O-ring, washer and connector.
5. If fluid leakage from oil pump is noticed, check oil pump. Refer to PS-30, "
POWER STEERING OIL
PUMP" .
6. Check steering gear boots for accumulation of fluid indicating a from steering gear.
Air Bleeding Hydraulic SystemNGS000BV
Incomplete air bleeding causes the following. When this happens, bleed air again.
Generation of air bubbles in reservoir tank.
Generation of clicking noise in oil pump.
Excessive buzzing in oil pump.
NOTE:
When vehicle is stationary or while steering wheel is being turned slowly, some noise may be heard from
oil pump or gear. This noise is normal and does not affect any system.
1. Stop engine, and then turn steering wheel fully to right and left several times. CAUTION:
Do not allow steering fluid reservoir tank to go below the low-level line. Check tank frequently and
add fluid as needed.
2. Run engine at idle speed. Turn steering wheel fully to the right and then fully to the left, and keep for about three seconds. Then check whether a fluid leakage has occurred.
3. Repeat the 2nd procedure several times at about three seconds intervals. CAUTION:
Do not hold steering wheel in the locked position more than 10 seconds. (There is the possibility
that oil pump may be damaged.)
4. Check generation of air bubbles and cloud in fluid.
5. If air bubbles and the cloud don't fade, stop engine, hold air bleeding until air bubbles and the cloud fade. Perform the 2nd and the 3rd procedures again. HOT : Fluid temperatures from 50 to 80
°C (122 to
176 °F)
COLD : Fluid temperatures from 0 to 30 °C (32 to 86 °F)
SGIA0232J
SGIA0506E
PS-30
POWER STEERING OIL PUMP
Revision: 2006 July 2007 FX35/FX45
POWER STEERING OIL PUMPPFP:49110
On-Vehicle Inspection and ServiceNGS000C5
CHECKING RELIEF OIL PRESSURE (VQ35DE MODELS)
CAUTION:
Before starting work, confirm belt tension is proper.
1. Connect oil pressure gauge (SST) and oil pressure gauge adapter (SST) between oil pump discharge connector and high
pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 to 80 °C (122 to 176 °F).
CAUTION:
Warm up engine with shut-off valve fully opened. If
engine is started with shut-off valve closed, fluid pres-
sure in power steering pump increases to maximum. This
will raise fluid temperature excessively.
Be careful not to contact hose with belt when engine is
started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressure gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly. If relief oil pressure is outside the specification, disassemble and repair oil pump. Refer to PS-33, "
Disas-
sembly and Assembly (VQ35DE Models)" .
5. After inspection, disconnect oil pressure gauge (SST) and oil pressure gauge adapter (SST) from hydrau- lic circuit, connect oil pump discharge connector and high pressure hose. Add fluid and bleed air from
hydraulic circuit thoroughly.
Refer to PS-8, "
Air Bleeding Hydraulic System" .
SGIA0570E
SST
Pressure gauge KV48103500
(J-26357&J-26357-10)
Oil pump side Eye joint KV48102500-01 ( — )
Washer KV48102500-04 ( — )
Bolt KV48102500-03 ( — )
High pressure piping side Flare joint KV48102500-02 ( — )
Washer KV48102500-04 ( — )
Bolt KV48102500-03 ( — )
Relief oil pressure : 9,900 - 10,700 kPa (101 - 109.1 kg/cm
2 , 1436 - 1552 psi)
SGIA0522E
PS-40
POWER STEERING OIL PUMP
Revision: 2006 July 2007 FX35/FX45
When installing rotor, turn punch mark face on rotor to body
assembly.
7. Install vane to rotor with facing the round portion outside.
8. Check if drive shaft assembly turns smoothly.
9. Install gasket to body assembly.
10. Install rear cover to body assembly and tighten bolts at the spec- ified torque.
11. Install bracket to rear cover and tighten bolts at the specified torque.
12. Install pulley to drive shaft assembly then tighten lock nut at the specified torque.
13. Install spring, flow control valve, O-ring, connector bolt, joint, washer to body assembly. Then tighten lock nut at the specified
torque.
14. Apply recommended fluid to O-ring and Install O-ring to suction pipe.
15. Install suction pipe to body assembly.
SGIA0424E
SST843A
SGIA0425E
HYDRAULIC LINE PS-41
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Revision: 2006 July 2007 FX35/FX45
HYDRAULIC LINEPFP:49721
ComponentsNGS000CA
VQ35DE 2WD MODEL
SGIA1681E
1. Reservoir tank 2. Reservoir tank bracket 3. Suction hose
4. High pressure hose 5. Power steering oil pump 6. Steering gear assembly
7. Oil cooler 8. Low pressure piping 9. High pressure piping
10. O-ring 11. Copper washer 12. Eye-bolt
13. Eye-joint (assembled to high pres- sure side hose) 14. Pressure sensor
Refer to GI-11, "
Components" and the followings for the symbols in the figure.
: Apply power steering fluid.
PS-42
HYDRAULIC LINE
Revision: 2006 July 2007 FX35/FX45
VQ35DE AWD MODEL
SGIA1682E
1. Reservoir tank 2. Reservoir tank bracket 3. Suction hose
4. High pressure hose 5. Power steering oil pump 6. Steering gear assembly
7. Oil cooler 8. Low pressure piping 9. High pressure piping
10. O-ring 11. Copper washer 12. Eye-bolt
13. Eye-joint (assembled to high pres- sure side hose) 14. Pressure sensor
Refer to GI-11, "
Components" and the followings for the symbols in the figure.
: Apply power steering fluid.
FRONT WIPER AND WASHER SYSTEM WW-33
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Revision: 2006 July 2007 FX35/FX45
Removal and Installation of Front Wiper Arms, Adjustment of Wiper Arms Stop
Location
NKS004OX
REMOVAL
1. Turn front wiper switch ON to operate wiper motor, and then turn front wiper switch OFF (auto stop).
2. Open hood, remove front wiper arm caps, and remove washer tube from washer tube joint.
3. Remove front wiper arm nuts.
4. Raise front wiper arms, and remove front wiper arms from the vehicle.
INSTALLATION
1. Clean up the pivot area as shown in the figure. This will reduce possibility of front wiper arm nuts looseness.
2. Prior to front wiper arms installation, turn front wiper switch ON to operate wiper motor, and then turn front wiper switch OFF
(auto stop).
3. Install washer tube to washer tube joint.
4. Lift the blade up and then set it down onto windshield glass sur- face to set the blade center to clearance “L1” & “L2” immedi-
ately.
5. Tighten front wiper arm nuts to specified torque.
6. Spray washer fluid. Turn on wiper switch ON to operate wiper motor, and then turn front wiper switch OFF (auto stop).
7. Make sure that wiper blades stop within clearance “L1” & “L2”.
8. Install front wiper arm caps.
Removal and Installation of Front Wiper Drive Assembly NKS004OY
REMOVAL
1. Remove front wiper arms. Refer to WW-33, "REMOVAL" .
2. Remove cowl top cover. Refer to EI-23, "
COWL TOP" .
3. Remove washer tube.
4. Disconnect wiper motor connector.
5. Remove front wiper drive assembly mounting bolts, and remove front wiper drive assembly from the vehicle.
SEL024J
Front wiper arm nuts : 23.6 N·m (2.4 kg-m, 17 ft-lb)
Clearance “L1” : 49.4 ± 5.0 mm (1.945 ± 0.2 in)
Clearance “L2” : 43.0 ± 5.0 mm (1.693 ± 0.2 in)
PKIA9951E
SKIA5070E