PS-18
POWER STEERING GEAR AND LINKAGE
Revision: 2006 July 2007 FX35/FX45
POWER STEERING GEAR AND LINKAGEPFP:49001
Removal and InstallationNGS000C3
COMPONENTS
CAUTION:
Spiral cable may snap due to steering operation if steering column is separated from steering gear
assembly. Therefore fix steering wheel with a string to avoid turns.
REMOVAL
1. Set wheels in the straight-ahead position.
2. Remove tires from vehicle with power tool.
3. Remove undercover with power tool.
4. Confirm slit of lower joint fits with the projection on rear cover cap, furthermore marking position on steering gear assembly
nearly fits with the projection on rear cover cap.
5. Remove cotter pin at steering outer socket, then loosen mount- ing nut.
6. Use a ball joint remover (SST) to remove steering outer socket from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball joint remover (SST) from com-
ing off.
1. Cotter pin 2. Steering gear assembly 3. Washer
4. Clip
SGIA1432E
SGIA0539E
SDIA1434E
PS-20
POWER STEERING GEAR AND LINKAGE
Revision: 2006 July 2007 FX35/FX45
INSTALLATION
Refer to PS-18, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
After removing/installing or replacing steering components, check wheel alignment. Refer to FSU-6,
"Wheel Alignment Inspection" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
When steering wheel is set in the straight ahead direction, con-
firm slit of lower joint fits with the projection on rear cover cap,
furthermore marking position on steering gear assembly nearly
fits with the projection on rear cover cap.
After installation, bleed air from piping. Refer to PS-8, "Air
Bleeding Hydraulic System" .
INSPECTION AFTER INSTALLATION
Check if steering wheel turns smoothly when it is turned several times fully to the end of the left and right.
SGIA0539E
SERVICE DATA AND SPECIFICATIONS (SDS) PS-45
C
D E
F
H I
J
K L
M A
B
PS
Revision: 2006 July 2007 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Steering WheelNGS000CE
Steering AngleNGS000CF
Steering ColumnNGS000CG
Steering Outer Socket and Inner SocketNGS000CH
End play of the axle direction for steering wheel 0 mm (0 in)
Steering wheel play on the outer circumference 0 − 35 mm (0 − 1.38 in)
Inner wheel
Degree minute (Decimal degree) Minimum 32
°00 ′ (32.0 °)
Nominal 35 °00 ′ (35.0 °)
Maximum 36 °00 ′ (36.0 °)
Outer wheel
Degree minute (Decimal degree) Nominal 30
°00 ′ (30.0 °)
Steering column length “ L1 ” 572 mm (22.52 in)
SGIA0556E
Steering gear type PR26AM
Tie-rod ball joint outer socket Swinging torque 0.3
− 2.9 N·m (0.03 − 0.29 kg-m, 3 − 25 in-lb)
Measurement on spring balance
Measuring point: cotter pin hole of stud 4.84
− 46.7 N (0.5 − 4.8 kg, 1.0 − 10 lb)
Rotating torque 0.3 − 2.9 N·m (0.03 − 0.29 kg-m, 3 − 25 in-lb)
Axial end play 0.5 mm (0.02 in) or less
Tie-rod ball joint inner socket Swinging torque 1.0
− 7.8 N·m (0.11 − 0.79 kg-m, 9 − 69 in-lb)
Measurement on spring balance
Measuring point: L mark see below,
L=83.2 mm (3.28 in). 12.1
− 93.7 N (1.2 − 9.6 kg, 3.0 − 21 lb)
Axial end play 0.2 mm (0.01 in) or less
SGIA0358E
RAX-1
REAR AXLE
D DRIVELINE/AXLE
CONTENTS
C E F
G H
I
J
K L
M
SECTION
A
B
RAX
Revision: 2006 July 2007 FX35/FX45
REAR AXLE
PRECAUTIONS .......................................................... 2
Caution ................................................................ ..... 2
PREPARATION ...................................................... ..... 3
Special Service Tools (SST) ................................ ..... 3
Commercial Service Tools ................................... ..... 3
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 4
NVH Troubleshooting Chart ................................ ..... 4
REAR WHEEL HUB AND KNUCKLE ................... ..... 5
On-Vehicle Inspection ......................................... ..... 5
WHEEL BEARING INSPECTION .................... ..... 5
Removal and Installation ..................................... ..... 5
COMPONENTS ............................................... ..... 5
REMOVAL ........................................................ ..... 5
INSPECTION AFTER REMOVAL .................... ..... 6 INSTALLATION ................................................
..... 6
Disassembly and Assembly ................................. ..... 7
DISASSEMBLY ................................................ ..... 7
INSPECTION AFTER DISASSEMBLY ............. ..... 7
ASSEMBLY ...................................................... ..... 8
INSPECTION AFTER ASSEMBLY ................... ..... 8
REAR DRIVE SHAFT ............................................ ..... 9
Removal and Installation ..................................... ..... 9
COMPONENTS ................................................ ..... 9
REMOVAL ........................................................ ..... 9
INSPECTION AFTER REMOVAL .................... ..... 9
INSTALLATION ................................................ ..... 9
Disassembly and Assembly ................................. ... 10
COMPONENTS ................................................ ... 10
DISASSEMBLY ................................................ ... 10
INSPECTION AFTER DISASSEMBLY ............. ... 11
ASSEMBLY ...................................................... ... 12
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 15
Wheel Bearing ..................................................... ... 15
Drive Shaft ........................................................... ... 15
PREPARATION RAX-3
C E F
G H
I
J
K L
M A
B
RAX
Revision: 2006 July 2007 FX35/FX45
PREPARATIONPFP:00002
Special Service Tools (SST)NDS000CE
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNDS000CF
Tool number
(Kent-Moore No.)
Tool name Description
ST33251000
( — )
Drift
Removing wheel hub
Removing wheel bearing outer side
inner race
Installing wheel hub
Inspection of wheel bearing rotating
torque
ST35300000
( — )
Drift
a: 45 mm (1.77 in) dia.
b: 59 mm (2.32 in) dia.
Installing wheel hub
Inspection of wheel bearing rotating
torque
KV40100900
( — )
Drift
a: 52 mm (2.05 in) dia.
b: — Wheel bearing rotating torque
inspection
KV38100500
( — )
Drift
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia. Installing drive shaft plug
KV38102200
( — )
Drift
a: 90 mm (3.54 in) dia.
b: 31 mm (1.22 in) dia. Installing drive shaft plug
ZZA0982D
ZZA0881D
ZZA0539D
ZZA0701D
ZZA0920D
Tool name
Description
Power tool
Removing wheel nuts
Removing brake caliper assembly
Removing wheel hub and bearing
assembly
Removing suspension links
Removing drive shaft fixing bolts
and nutsPBIC0190E
RAX-4
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: 2006 July 2007 FX35/FX45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNDS000CG
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable Reference page
—
RAX-9—
RAX-5—
NVH in PR section
NVH in RFD section
NVH in RAX and RSU section
Refer to REAR AXLE in this chart. NVH in WT section
NVH in WT section
Refer to DRIVE SHAFT in this chart. NVH in BR section
NVH in PS section
Possible cause and SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
PROPELLER SHAFT
DIFFERENTIAL
REAR AXLE AND REAR SUSPENSION
REAR AXLE
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
Symptom DRIVE
SHAFT Noise
×× ×××××× ××
Shake ×× ×××××××
REAR
AXLE Noise
×× ××× ×××××
Shake ×××××××××
Vibration ×××××××
Shimmy ×× ×××××
Judder × × ×× ××
Poor quality ride or handling ×× × ××
REAR WHEEL HUB AND KNUCKLE RAX-5
C E F
G H
I
J
K L
M A
B
RAX
Revision: 2006 July 2007 FX35/FX45
REAR WHEEL HUB AND KNUCKLEPFP:40202
On-Vehicle Inspection NDS000D1
Make sure the mounting conditions (looseness, back lash) of each component and component status (wear,
damage) are normal.
WHEEL BEARING INSPECTION
With the vehicle raised, inspect the following.
Move wheel hub in the axial direction by hand. Check that there is no looseness of front wheel bearing.
Rotate wheel hub and make sure there is no unusual noise or other irregular conditions. If there are any
irregular conditions, replace wheel hub and bearing assembly.
Removal and InstallationNDS000CI
COMPONENTS
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove cotter pin. Then remove lock nut from drive shaft.
3. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
26, "Removal and Installation of Brake Caliper Assembly" .
NOTE:
Avoid depressing brake pedal while brake caliper is removed.
4. Remove disc rotor. Refer to BR-26, "
Removal and Installation of Brake Caliper Assembly" .
5. Remove parking cable and parking shoe from back plate. Refer to PB-4, "
Removal and Installation" .
6. Remove wheel sensor from axle. Refer to BRC-57, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
7. Separate drive shaft from wheel hub and bearing assembly by lightly tapping the end with a suitable ham- mer and wood block. If it is hard to separate, use a suitable puller.
8. Remove fixing bolts of wheel hub and bearing assembly with power tool, then remove wheel hub and bearing assembly from axle. Axial end play : 0.05 mm (0.002 in) or less
1. Drive shaft 2. Bushing 3. Axle
4. Back plate 5. Anchor block 6. Wheel bearing
7. Wheel hub 8. Cotter pin
SDIA1481E
RAX-6
REAR WHEEL HUB AND KNUCKLE
Revision: 2006 July 2007 FX35/FX45
9. Remove parking brake cable and parking brake shoe from back plate. Refer to PB-6, "PARKING BRAKE
SHOE" and PB-4, "PARKING BRAKE CONTROL" .
10. Remove fixing nuts of anchor block with power tool, then remove anchor block and back plate from axle.
11. Loosen fixing bolts and nuts of front lower link, radius rod, and rear lower link in side of suspension mem- ber.
12. Set jack under rear lower link. Then remove fixing bolt in front lower link side of shock absorber with power tool.
13. Remove bolt and nut in axle side of rear lower link with power tool. Then remove coil spring. Refer to RSU-15, "
REAR LOWER LINK & COIL SPRING" .
14. Remove fixing bolts and nuts in axle side of front lower link, radius rod with power tool.
15. Remove suspension arm and cotter pin at axle, then loosen mounting nut.
16. Use a ball joint remover (suitable tool) to remove suspension arm from axle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to threads and to prevent ball joint remover
(suitable tool) from coming off.
17. Remove axle from vehicle.
INSPECTION AFTER REMOVAL
Check for deformity, cracks and damage on each parts, replace if necessary.
Ball Joint Inspection
Check for boot breakage, axial looseness, and torque of suspension arm ball joint. Refer to RSU-11,
"INSPECTION AFTER REMOVAL" .
INSTALLATION
Refer to RAX-5, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
Perform final tightening of installation position of suspension links (rubber bushing) under unladen condi-
tions with tires on level ground, Check wheel alignment. Refer to RSU-5, "
Wheel Alignment Inspection" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .