TIMING CHAIN EM-211
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Revision: 2006 July 2007 FX35/FX45
7. Install oil pump drive spacer as follows:
a. Insert oil pump drive spacer according to the directions of crank- shaft key and the two flat surfaces of oil pump inner rotor.
If the positional relationship does not allow the insertion,
rotate oil pump inner rotor with a finger to allow spacer.
b. After confirming that the position of each part is in correct condi- tion to allow for spacer, force fit spacer by lightly tapping with
plastic hammer until it contacts and does not go further.
8. Install front oil seal on front cover.
Apply new engine oil to both oil seal lip and dust seal lip.
Install it so that each seal lip is oriented as shown in the fig-
ure.
CAUTION:
Be careful not to scratch or make burrs on circumference
of oil seal.
Using front oil seal drift (commercial service tool), press fit
until the height of front oil seal is level with the mounting sur-
face.
Make sure the garter spring is in position and seal lips not
inverted.
9. Install chain tensioner cover to front cover.
Apply a continuous bead of liquid gasket with tube presser
[SST: WS39930000 ( — )] to front cover as shown in the
figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS" .
10. Install front cover as follows:
PBIC0058E
SEM715A
Front oil seal drift Outer diameter : 56 mm (2.20 in)
Inner diameter : 49 mm (1.93 in)
PBIC0059E
SBIA0372E
TIMING CHAIN EM-213
[VK45DE]
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Revision: 2006 July 2007 FX35/FX45
b. Install new O-rings on front cover.
c. Apply a continuous bead of liquid gasket with tube presser [SST:
WS3930000 ( — )] to intake valve timing control covers as
shown in the figure.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-48, "
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS".
d. Tighten mounting bolts in numerical order as shown in the fig- ure.
12. Install intake valve timing control position sensor, intake valve timing control solenoid valve and camshaft position sensor (PHASE) to intake valve timing control cover and front cover if removed.
Be sure to tighten mounting bolts with flanges completely seated.
13. Install oil pan and oil strainer. Refer to EM-187, "
OIL PAN AND OIL STRAINER" .
14. Install crankshaft pulley as follows:
a. Fix crankshaft with ring gear stopper [SST: J-45476].
b. Install crankshaft pulley, taking care not to damage front oil seal.
Install according to dowel pin of oil pump drive spacer.
Lightly tapping its center with plastic hammer, insert pulley.
CAUTION:
Do not tap pulley on the side surface where belt is installed (outer circumference).
c. Apply engine oil onto threaded parts of crankshaft pulley bolt and seating area.
d. Tighten crankshaft pulley bolt.
e. Put a paint mark on crankshaft pulley aligning with angle mark on crankshaft pulley bolt.
SBIA0374E
SBIA0375E
PBIC0051E
: 93.1 N·m (9.5 kg-m, 69 ft-lb)
EM-214
[VK45DE]
TIMING CHAIN
Revision: 2006 July 2007 FX35/FX45
f. Further tighten by 90 degrees. (Angle tightening)
Check the tightening angle by referencing to the notches. The
angle between two notches is 90 degrees.
15. Rotate crankshaft pulley in normal direction (clockwise when viewed from engine front) to confirm it turns smoothly.
16. Install in the reverse order of removal after this step. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in guide may gen-
erate a pounding noise during and just after engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS"
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC2346E
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
CAMSHAFT EM-221
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4. Tighten camshaft bracket bolts in the following steps, in numeri-
cal order as shown in the figure.
a. Tighten No. 9 to 12 in numerical order as shown.
b. Tighten No. 1 to 8 in numerical order as shown.
c. Tighten No. 13 to 14 in numerical order as shown. (Left bank only)
d. Tighten all bolts in numerical order as shown.
e. Tighten No. 1 to 12 in numerical order as shown.
f. Tighten No. 13 to 14 in numerical order as shown. (Left bank only)
CAUTION:
After tightening mounting bolts of camshaft brackets, be sure to wipe off excessive liquid gasket
from the parts listed below.
Mating surface of rocker cover
Mating surface of front cover
5. Install camshaft sprockets.
Install by checking with identification mark on surface.
Install camshaft sprocket (EXH) by selectively using the
groove of dowel pin according to the bank. (Common part
used for both banks.)
Lock the hexagonal part of camshaft in the same way as for
removal, and tighten mounting bolts.
6. Check and adjust the valve clearance. Refer to EM-222, "
Valve Clearance" .
7. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
Perform this inspection only when DTC P0011 and/or P0021 are detected in self-diagnostic results
of CONSULT-II and it is directed according to inspection procedure of EC section. Refer to EC-749,
"TROUBLE DIAGNOSIS" .
Check when the engine is cold so as to prevent burns from any splashing engine oil.
1. Check the engine oil level. Refer to LU-25, "
ENGINE OIL" .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while checking.
a. Release fuel pressure. Refer to EC-747, "
FUEL PRESSURE RELEASE" .
b. Disconnect ignition coil and injector harness connectors.
3. Remove intake valve timing control solenoid valve. Refer to EM-203, "
TIMING CHAIN" .
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 1.96 N·m (0.2 kg-m, 1 ft-lb)
: 5.88 N·m (0.6 kg-m, 4 ft-lb)
: 10.41 N·m (1.1 kg-m, 8 ft-lb)
: 31.35 N·m (3.2 kg-m, 23 ft-lb)
PBIC0031E
PBIC2345E
EM-222
[VK45DE]
CAMSHAFT
Revision: 2006 July 2007 FX35/FX45
4. Crank the engine, and then make sure that engine oil comes out
from intake valve timing control cover oil hole. End crank after
checking.
WARNING:
Be careful not to touch rotating parts (drive belt, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
Engine oil may squirt from intake valve timing control sole-
noid valve installation hole during cranking. Use a shop
cloth to prevent the engine components and the vehicle. Do
not allow engine oil to get on rubber components such as
drive belt or engine mount insulators. Immediately wipe off
any splashed engine oil.
Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not
come out from intake valve timing control cover oil hole. Refer to LU-23, "
LUBRICATION SYSTEM" .
5. Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT), and then check each oil groove for clogging.
Clean oil groove if necessary. Refer to LU-23, "LUBRICATION SYSTEM" .
6. After inspection, install removed parts.
Valve ClearanceNBS003IF
INSPECTION
In cases of removing/installing or replacing camshaft and valve-related parts, or of unusual engine conditions
due to changes in valve clearance (found malfunctions during starting, idling or causing noise), perform
inspection as follows:
1. Remove rocker covers (right and left bank). Refer to EM-200, "
ROCKER COVER" .
2. Measure the valve clearance as follows:
a. Set No. 1 cylinder at TDC of its compression stroke.
Rotate crankshaft pulley in clockwise to align TDC identifica-
tion notch (without paint mark) with timing indicator on front
cover.
Make sure that both intake and exhaust cam noses of No. 1
cylinder (engine front side of left bank) are located as shown
in the figure.
If not, turn crankshaft one revolution (360 degrees) and align
as shown in the figure.
PBIC2848E
PBIC2341E
KBIA0400J
EM-224
[VK45DE]
CAMSHAFT
Revision: 2006 July 2007 FX35/FX45
By referring to the figure, measure the valve clearances at
locations marked “ ×” as shown in the table below (locations
indicated with white arrow in figure).
No. 3 cylinder at compression TDC
d. Rotate crankshaft pulley clockwise (when view from engine front) by 90 degrees from the position of No. 3 cylinder compres-
sion TDC to align No. 6 cylinder at TDC of its compression
stroke.
By referring to the figure, measure the valve clearances at
locations marked “ ×” as shown in the table below.
No. 6 cylinder at compression TDC
3. For the measured value are out of the standard, perform adjustment. Refer to EM-224, "
ADJUSTMENT" .
ADJUSTMENT
NOTE:
Adjust valve clearance while engine is cold.
1. Thoroughly wipe off engine oil around adjusting shim using rag.
2. Rotate crankshaft to position cam nose on camshaft of valve that must be adjusted upward.
Measuring position (right bank) No. 2
CYL. No. 4
CYL. No. 6
CYL. No. 8
CYL.
No. 3 cylinder at
compression TDC EXH
×
INT ×
Measuring position (left bank) No. 1
CYL. No. 3
CYL. No. 5
CYL. No. 7
CYL.
No. 3 cylinder at
compression TDC INT
××
EXH ××
PBIC2358E
PBIC2346E
Measuring position (right bank) No. 2
CYL. No. 4
CYL. No. 6
CYL. No. 8
CYL.
No. 6 cylinder at
compression TDC EXH
× ×
INT ×
PBIC0824E
EM-228
[VK45DE]
OIL SEAL
Revision: 2006 July 2007 FX35/FX45
OIL SEALPFP:00100
Removal and Installation of Valve Oil SealNBS003IG
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-243, "ENGINE ASSEMBLY" .
2. Remove camshaft relating to valve oil seal to be removed. Refer to EM-215, "
CAMSHAFT" .
3. Remove adjusting shims and valve lifters. Refer to EM-215, "
CAMSHAFT" .
Identify installation positions, and store them without mixing them up.
4. Turn crankshaft until the cylinder requiring new oil seals is at TDC. This will prevent valve from dropping into cylinder.
5. Remove valve collet.
Compress valve spring with valve spring compressor, attach-
ment and adapter (SST). Remove valve collet with magnetic
hand.
CAUTION:
When working, take care not to damage valve lifter holes.
6. Remove valve spring retainer and valve spring (with valve spring seat). CAUTION:
Do not remove valve spring seat from valve spring.
7. Remove valve oil seal using valve oil seal puller (SST).
INSTALLATION
1. Apply new engine oil on new valve oil seal joint and seal lip.
2. Install valve oil seal.
Install with valve oil seal drift (SST) to match dimension in the
figure.
3. Install in the reverse order of removal.
PBIC2360E
PBIC0072E
PBIC0073E
OIL SEAL EM-229
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Removal and Installation of Front Oil SealNBS003IH
REMOVAL
1. Remove the following parts:
Front engine undercover
Radiator; Refer to CO-41, "RADIATOR"
Drive belt; Refer to EM-174, "DRIVE BELTS" .
Cooling fan; Refer to CO-49, "COOLING FAN" .
Rear plate cover; Refer to EM-187, "OIL PAN AND OIL STRAINER" .
2. Remove crankshaft pulley as follows:
a. Set ring gear stopper (SST).
b. Loosen crankshaft pulley bolt, and then pull crankshaft pulley with both hands to remove it.
CAUTION:
Do not remove crankshaft pulley bolt. Keep loosened
crankshaft pulley bolt in place to protect removed crank-
shaft pulley from dropping.
Do not remove balance weight (inner hexagon bolt) at the
front of crankshaft pulley.
3. Remove front oil seal using suitable tool. CAUTION:
Be careful not to damage front cover and oil pump drive
spacer.
INSTALLATION
1. Apply new engine oil to both oil seal lip and dust seal lip of new front oil seal.
2. Install front oil seal.
PBIC1656E
SBIA0358E
SBIA0359E