DTC P1568 ICC FUNCTION EC-1205
[VK45DE]
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Revision: 2006 July 2007 FX35/FX45
DTC P1568 ICC FUNCTIONPFP:18995
On Board Diagnosis LogicNBS004E7
This self-diagnosis has the one trip detection logic.
The MIL will not light up for this diagnosis.
NOTE:
If DTC P1568 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-820, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
If DTC P1568 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-823, "
DTC U1010 CAN COMMUNICATION" .
If DTC P1568 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605.
Refer to EC-1148, "
DTC P0605 ECM"
DTC Confirmation ProcedureNBS004E8
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Step 4 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test
is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Press MAIN switch on ICC steering switch.
4. Drive the vehicle at more than 40 km/h (25 MPH).
5. Press SET/COAST switch.
6. If DTC is detected, go to EC-1205, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureNBS004E9
1. REPLACE ICC UNIT
1. Replace ICC unit.
2. Perform ACS-11, "
ACTION TEST" .
3. Check DTC of ICC unit. Refer to ACS-42, "
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS" .
>> INSPECTION END
DTC No. Trouble Diagnosis
Name DTC Detecting Condition Possible Cause
P1568
1568 ICC function ECM detects a difference between signals
from ICC unit is out of specified range.
Harness or connectors
(The CAN communication line is open or
shorted.)
ICC unit
ECM
SEF058Y
DTC P2122, P2123 APP SENSOR EC-1261
[VK45DE]
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Revision: 2006 July 2007 FX35/FX45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureNBS004FW
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-819, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
82 B/W Sensor ground
(APP sensor 1 / ICC steer-
ing switch / ASCD steering
switch) [Engine is running]
Warm-up condition
Idle speed
Approximately 0V
83 G/OR Sensor ground
(APP sensor 2) [Engine is running]
Warm-up condition
Idle speed
Approximately 0V
90 L/B Sensor power supply
(APP sensor 1) [Ignition switch: ON]
Approximately 5V
91 G Sensor power supply
(APP sensor 2) [Ignition switch: ON]
Approximately 5V
98 Y/R Accelerator pedal position
sensor 2 [Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released
0.15 - 0.60V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed 1.95 - 2.40V
106 OR Accelerator pedal position
sensor 1 [Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released
0.5 - 1.0V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed 3.9 - 4.7V
PBIB2195E
EC-1268
[VK45DE]
DTC P2127, P2128 APP SENSOR
Revision: 2006 July 2007 FX35/FX45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureNBS004G4
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-819, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
47 L Sensor power supply
(Throttle position sensor) [Ignition switch: ON]
Approximately 5V
82 B/W Sensor ground
(APP sensor 1 / ICC steer-
ing switch / ASCD steering
switch) [Engine is running]
Warm-up condition
Idle speed
Approximately 0V
83 G/OR Sensor ground
(APP sensor 2) [Engine is running]
Warm-up condition
Idle speed
Approximately 0V
90 L/B Sensor power supply
(APP sensor 1) [Ignition switch: ON]
Approximately 5V
91 G Sensor power supply
(APP sensor 2) [Ignition switch: ON]
Approximately 5V
98 Y/R Accelerator pedal position
sensor 2 [Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released
0.15 - 0.60V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed 1.95 - 2.40V
106 OR Accelerator pedal position
sensor 1 [Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released
0.5 - 1.0V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed 3.9 - 4.7V
PBIB2195E
EC-1282
[VK45DE]
DTC P2138 APP SENSOR
Revision: 2006 July 2007 FX35/FX45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureNBS004GK
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-819, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
47 L Sensor power supply
(Throttle position sensor) [Ignition switch: ON]
Approximately 5V
82 B/W Sensor ground
(APP sensor 1 / ICC steer-
ing switch / ASCD steering
switch) [Engine is running]
Warm-up condition
Idle speed
Approximately 0V
83 G/OR Sensor ground
(APP sensor 2) [Engine is running]
Warm-up condition
Idle speed
Approximately 0V
90 L/B Sensor power supply
(APP sensor 1) [Ignition switch: ON]
Approximately 5V
91 G Sensor power supply
(APP sensor 2) [Ignition switch: ON]
Approximately 5V
98 Y/R Accelerator pedal position
sensor 2 [Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released
0.15 - 0.60V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed 1.95 - 2.40V
106 OR Accelerator pedal position
sensor 1 [Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released
0.5 - 1.0V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed 3.9 - 4.7V
PBIB2195E
EC-1306
[VK45DE]
ASCD INDICATOR
Revision: 2006 July 2007 FX35/FX45
ASCD INDICATORPFP:24814
Component DescriptionNBS004HR
ASCD indicator lamp illuminates to indicate ASCD operation status. Lamp has two indicators, CRUISE and
SET, and is integrated in combination meter.
CRUISE lamp illuminates when MAIN switch on ASCD steering switch is turned ON to indicated that ASCD
system is ready for operation.
SET lamp illuminates when following conditions are met.
CRUISE lamp is illuminated.
SET/COAST switch on ASCD steering switch is turned ON while vehicle speed is within the range of
ASCD setting.
SET lamp remains lit during ASCD control.
Refer to EC-697, "
AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
CONSULT-II Reference Value in Data Monitor ModeNBS004HS
Specification data are reference value.
MONITOR ITEM CONDITION SPECIFICATION
CRUISE LAMP
Ignition switch: ON MAIN switch: Pressed at the 1st time
→
at the 2nd time ON
→ OFF
SET LAMP
MAIN switch: ON
When vehicle speed is between
40 km/h (25 MPH) and 144 km/h
(89 MPH) ASCD: Operating ON
ASCD: Not operating OFF
EC-1366
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 July 2007 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureNBS004I1
Idle Speed and Ignition TimingNBS004I2
*: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights, heater fan & rear window defogger)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueNBS004I3
Mass Air Flow SensorNBS004I4
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorNBS004I5
Engine Coolant Temperature SensorNBS004I6
Fuel Tank Temperature SensorNBS004I7
Crankshaft Position Sensor (POS)NBS004I8
Refer to EC-1037, "Component Inspection" .
Camshaft Position Sensor (PHASE)NBS004I9
Refer to EC-1044, "Component Inspection" .
A/F Sensor 1 HeaterNBS004LW
Fuel pressure at idling kPa (kg/cm2 , psi) Approximately 350 (3.57, 51)
Target idle speed No load* (in P or N position) 650
±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 12 ° ± 5 ° BTDC
Condition Calculated load value% (Using CONSULT-II or GST)
At idle 14.0 - 33.0
At 2,500 rpm 12.0 - 25.0
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle 1.0 - 1.3V*
Mass air flow (Using CONSULT-II or GST) 2.0 - 6.0 g·m/sec at idle*
7.0 - 20.0 g·m/sec at 2,500 rpm*
Temperature °C ( °F) Resistance k Ω
25 (77) 1.800 - 2.200
Temperature °C ( °F) Resistance k Ω
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Temperature °C ( °F) Resistance k Ω
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90
Resistance [at 25°C (77 °F)] 2.3 - 4.3 Ω
EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
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SECTION
A
EM
Revision: 2006 July 2007 FX35/FX45
ENGINE MECHANICAL
VQ35DE
PRECAUTIONS .......................................................... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... ..... 5
OPERATION PROCEDURE ............................ ..... 5
Precautions for Drain Engine Coolant and Engine
Oil ........................................................................ ..... 5
Precautions for Disconnecting Fuel Piping ......... ..... 5
Precautions for Removal and Disassembly ........ ..... 5
Precautions for Inspection, Repair and Replace-
ment .................................................................... ..... 5
Precautions for Assembly and Installation .......... ..... 5
Precautions for Angle Tightening ........................ ..... 6
Precautions for Liquid Gasket ............................. ..... 6
REMOVAL OF LIQUID GASKET SEALING ..... ..... 6
LIQUID GASKET APPLICATION PROCEDURE ..... 6
PREPARATION ...................................................... ..... 8
Special Service Tools .......................................... ..... 8
Commercial Service Tools ................................... ... 10
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ... 13
NVH Troubleshooting — Engine Noise ............... ... 13
Use the Chart Below to Help You Find the Cause
of the Symptom. .................................................. ... 14
DRIVE BELTS ........................................................ ... 15
Checking Drive Belts ........................................... ... 15
Tension Adjustment ............................................. ... 15
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ..................................................... ... 16
A/C COMPRESSOR BELT .............................. ... 16
Removal and Installation ..................................... ... 16
REMOVAL ........................................................ ... 16
INSTALLATION ................................................ ... 16
AIR CLEANER AND AIR DUCT ............................ ... 17
Components ........................................................ ... 17
Removal and Installation ..................................... ... 17
REMOVAL ........................................................ ... 17
INSPECTION AFTER REMOVAL .................... ... 17 INSTALLATION ................................................
... 18
Changing Air Cleaner Filter ................................. ... 18
INSPECTION ................................................... ... 18
REMOVAL ........................................................ ... 18
INSTALLATION ................................................ ... 18
INTAKE MANIFOLD COLLECTOR ....................... ... 19
Components ........................................................ ... 19
Removal and Installation ..................................... ... 19
REMOVAL ........................................................ ... 19
INSPECTION AFTER REMOVAL .................... ... 21
INSTALLATION ................................................ ... 22
INTAKE MANIFOLD .............................................. ... 24
Components ........................................................ ... 24
Removal and Installation ..................................... ... 24
REMOVAL ........................................................ ... 24
INSPECTION AFTER REMOVAL .................... ... 25
INSTALLATION ................................................ ... 25
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... ... 26
Components ........................................................ ... 26
Removal and Installation ..................................... ... 26
REMOVAL ........................................................ ... 26
INSPECTION AFTER REMOVAL .................... ... 28
INSTALLATION ................................................ ... 28
OIL PAN AND OIL STRAINER .............................. ... 30
Components (2WD Models) ................................ ... 30
Removal and Installation (2WD Models) ............. ... 30
REMOVAL ........................................................ ... 30
INSPECTION AFTER REMOVAL .................... ... 32
INSTALLATION ................................................ ... 32
INSPECTION AFTER INSTALLATION ............. ... 35
Components (AWD Models) ................................ ... 35
Removal and Installation (AWD Models) ............. ... 36
REMOVAL ........................................................ ... 36
INSPECTION AFTER REMOVAL .................... ... 38
INSTALLATION ................................................ ... 38
INSPECTION AFTER INSTALLATION ............. ... 41
EM-3
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Revision: 2006 July 2007 FX35/FX45
ANCE ...............................................................
. 147
MAIN BEARING OIL CLEARANCE ................. . 148
MAIN BEARING CRUSH HEIGHT ................... . 149
CONNECTING ROD BEARING CRUSH
HEIGHT ............................................................ . 149
MAIN BEARING CAP BOLT OUTER DIAMETER . 149
CONNECTING ROD BOLT OUTER DIAMETER . 150
DRIVE PLATE .................................................. . 150
OIL JET ............................................................ . 150
OIL JET RELIEF VALVE .................................. . 150
SERVICE DATA AND SPECIFICATIONS (SDS) ... . 151
Standard and Limit .............................................. . 151
GENERAL SPECIFICATIONS ......................... . 151
DRIVE BELT .................................................... . 152
INTAKE MANIFOLD COLLECTOR, INTAKE
MANIFOLD AND EXHAUST MANIFOLD ........ . 152
SPARK PLUG .................................................. . 152
CAMSHAFT AND CAMSHAFT BEARING ....... . 153
CYLINDER HEAD ............................................ . 155
CYLINDER BLOCK .......................................... . 158
PISTON, PISTON RING AND PISTON PIN ..... . 159
CONNECTING ROD ........................................ . 160
CRANKSHAFT ................................................. . 161
MAIN BEARING ............................................... . 162
CONNECTING ROD BEARING ....................... . 163
VK45DE
PRECAUTIONS ..................................................... . 164
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect ..................................... . 164
OPERATION PROCEDURE ............................ . 164
Precautions for Drain Engine Coolant and Engine
Oil ........................................................................ . 164
Precautions for Disconnecting Fuel Piping ......... . 164
Precautions for Removal and Disassembly ........ . 164
Precautions for Inspection, Repair and Replace-
ment .................................................................... . 164
Precautions for Assembly and Installation .......... . 164
Parts Requiring Angle Tightening ........................ . 165
Precautions for Liquid Gasket ............................. . 165
REMOVAL OF LIQUID GASKET SEALING ..... . 165
LIQUID GASKET APPLICATION PROCEDURE . 165
PREPARATION ...................................................... . 167
Special Service Tools .......................................... . 167
Commercial Service Tools ................................... . 169
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... . 171
NVH Troubleshooting — Engine Noise ............... . 171
Use the Chart Below to Help You Find the Cause
of the Symptom. .................................................. . 172
ENGINE ROOM COVER ....................................... . 173
Components ........................................................ . 173
Removal and Installation ..................................... . 173
REMOVAL ........................................................ . 173
INSTALLATION ................................................ . 173
DRIVE BELTS ........................................................ . 174
Components ........................................................ . 174 Checking Drive Belts ...........................................
.174
Tension Adjustment ............................................. .174
Removal and Installation ..................................... .174
REMOVAL ........................................................ .174
INSTALLATION ................................................ .175
Components ........................................................ .176
Drive Belt Auto Tensioner and Idler Pulley .......... .176
REMOVAL ........................................................ .176
INSTALLATION ................................................ .176
AIR CLEANER AND AIR DUCT ............................ .177
Components ........................................................ .177
Removal and Installation ..................................... .177
REMOVAL ........................................................ .177
INSPECTION AFTER REMOVAL .................... .178
INSTALLATION ................................................ .178
Changing Air Cleaner Filter ................................. .178
REMOVAL ........................................................ .178
INSTALLATION ................................................ .178
INTAKE MANIFOLD .............................................. .179
Components ........................................................ .179
Removal and Installation ..................................... .180
REMOVAL ........................................................ .180
INSPECTION AFTER REMOVAL .................... .182
INSTALLATION ................................................ .182
INSPECTION AFTER INSTALLATION ............. .182
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... .183
Components ........................................................ .183
Removal and Installation ..................................... .183
REMOVAL ........................................................ .183
INSPECTION AFTER REMOVAL .................... .185
INSTALLATION ................................................ .185
OIL PAN AND OIL STRAINER .............................. .187
Components ........................................................ .187
Removal and Installation ..................................... .187
REMOVAL ........................................................ .187
INSPECTION AFTER REMOVAL .................... .189
INSTALLATION ................................................ .189
INSPECTION AFTER INSTALLATION ............. .190
IGNITION COIL ...................................................... .191
Components ........................................................ .191
Removal and Installation ..................................... .191
REMOVAL ........................................................ .191
INSTALLATION ................................................ .191
SPARK PLUG (PLATINUM-TIPPED TYPE) .......... .192
Components ........................................................ .192
Removal and Installation ..................................... .192
REMOVAL ........................................................ .192
INSPECTION AFTER REMOVAL .................... .192
INSTALLATION ................................................ .193
FUEL INJECTOR AND FUEL TUBE ..................... .194
Components ........................................................ .194
Removal and Installation ..................................... .194
REMOVAL ........................................................ .194
INSTALLATION ................................................ .196
INSPECTION AFTER INSTALLATION ............. .198