2007 INFINITI FX35 brake

SERVICE DATA AND SPECIFICATIONS (SDS) AT-361
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Revision: 2006 July 2007 FX35/FX45
Turbine Revolution SensorNCS001J5
Vehicle Speed Sensor A/T (Revolution Sensor)NCS001J6
Reverse BrakeNCS001J7
To ta l E n d P l a yNCS001J8
Name Condition Data (Approx.)
Turbine revolution sensor 1 When running at 50 km/h (31 MPH) in 4th speed with the closed throttle
position signal OFF. 1.3 kHz
Turbine revolution sensor 2 When moving at 20 km/h (12 MPH) in 1st speed with the closed throttle
position signal OFF.
Name Condition Data (Approx.)
Revolution sensor When moving at 20 km/h (12 MPH). 185 Hz
Model code number 91X0E, 91X1A 95X8C
Number of drive plates 6
Number of driven plates 6
Clearance mm (in) Standard 0.7 - 1.1 (0.028 - 0.043)
Total end play mm (in) 0.25 - 0.55 (0.0098 - 0.0217)

BL-112
INTELLIGENT KEY SYSTEM
Revision: 2006 July 2007 FX35/FX45
19 SB Outside antenna LH (+) Output
LOCK Driver door request signal oper-
ation (Switch: ON)
20 G/Y Outside antenna LH (-) Output
25 W/R Door request switch
(passenger side) Input — Door request switch operation:
Press (ON) 0
Other than the above (OFF) 5
26 P/L Stop lamp switch Input — Brake pedal depressed (ON) 5
Brake pedal not depressed
(OFF) 0
27 L/W Ignition knob switch Input — Press ignition knob. 12
Return ignition knob to LOCK
position. 0
28 W/B Door unlock sensor Input — Door is locking → unlock 5 → 0
29 GY Door request switch
(back door) Input — Back door request switch opera-
tion: Press (ON) 0
Other than the above (OFF) 5
31 Y/B Steering lock unit
ground —— — 0
32 R/B Steering lock unit com-
munication Output LOCK Press ignition knob with Intelli-
gent Key inside vehicle.
Other than the above 5
35 LG Inside key antenna (+)
signal
(Dashboard) Output
LOCK Any door open
→ Close (Door
switch: ON → OFF)
Ignition knob switch: ON (press
ignition knob.)
36 PU Inside key antenna (-)
signal
(Dashboard) Output
37 G Outside antenna RH (+) Output
LOCK Passenger door request switch
operation (Switch: ON)
38 G/W Outside antenna RH (-) Output
39 R/Y Park position switch Input LOCK A/T selector lever in “P” position. 0
A/T selector lever in other posi-
tion. Battery voltage
40 BR/
W Door lock relay Output LOCK Door request switch (passenger
side) pressed Battery voltage
→ 0 → Battery
voltage
Te r -
minal Wire
color Item Signal
Input/
output Condition
Voltage (V) (Approx.)
Ignition
knob
position Operation or conditions
SIIA1910J
SIIA1911J
SIIA1910J
SIIA1910J

INTELLIGENT KEY SYSTEM BL-117
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Revision: 2006 July 2007 FX35/FX45
DATA MONITOR
MAIN SIGNALS Display Item
ACTIVE TEST
Monitor item [OPERATION] Description
PUSH SWITCH [ON/OFF] Displays status (Ignition knob switch ON/ignition knob switch OFF) as judged from
ignition knob switch signal.
KEY SW [ON/OFF] Displays status (Key inserted: ON/Key removed: OFF) as judged by key switch.
DR REQ SW [ON/OFF] Displays status (Operable: ON/Non-operable: OFF) as judged from door request
switch (driver side) signal.
AS REQ SW [ON/OFF] Displays status (Operable: ON/Non-operable: OFF) as judged from door request
switch (passenger side) signal.
BD/TR REQ SW [ON/OFF] Displays status (Operable: ON/Non-operable: OFF) as judged from door request
switch (back door) signal.
IGN SW [ON/OFF] Displays status (Ignition knob ON position: ON/Ignition knob OFF position: OFF)
as judged from ignition switch signal.
ACC SW [ON/OFF] Displays status (Ignition switch ACC position: ON/Ignition switch OFF position:
OFF) as judged from ignition switch signal.
DOOR STAT SW [ON/OFF] Displays status from door unlock sensor ON/OFF condition.
STOP LAMP SW [ON/OFF] Displays status (Brake pedal depress: ON/brake pedal not depress: OFF) as
judged from stop lamp switch signal.
P RANGE SW [ON/OFF] Displays status from park/neutral position switch ON/OFF condition.
BD OPEN SW [ON/OFF] Displays status (Back door open: ON/Back door closed: OFF) as judged from back
door opener switch signal.
Monitor item Description
DOOR LOCK/UNLOCK This test is able to check all door lock actuators lock/unlock operation. These
actuators lock when “ON” on CONSULT-II screen is touched.
OUTSIDE BUZZER This test is able to check Intelligent Key warning buzzer operation. The buzzer will
be activated on when “ON” on CONSULT-II screen is touched.
INSIDE BUZZER This test is able to check buzzer (built-in combination meter) operation. The
buzzer will be activated on when “ON” on CONSULT-II screen is touched.
INDICATOR This test is able to check warning lamp operation. The lamp will be turned on
when “ON” on CONSULT-II screen is touched.

INTELLIGENT KEY SYSTEM BL-141
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Revision: 2006 July 2007 FX35/FX45
4. CHECK STEERING LOCK UNIT COMMUNICATION CIRCUIT
1. Disconnect Intelligent Key unit and steering lock unit connectors.
2. Check continuity between Intelligent Key unit connector M34 terminals 1, 31, 32 and steering lock unit connector M26 terminals 2, 3, 4.
3. Check continuity between steering lock unit connector M26 ter- minals 2, 3, 4 and ground.
OK or NG
OK >> Replace steering lock unit.

After replacing steering lock unit, perform registration procedure. Refer to “CONSULT-II Opera-
tion Manual NATS-IVIS/NVIS”.
NG >> Repair or replace harness between steering lock unit and Intelligent Key unit.
Check Stop Lamp SwitchNIS001NX
1. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Disconnect stop lamp switch connector.
2. Check voltage between stop lamp switch connector E210 termi- nal 1 (GY) and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace harness between stop lamp switch and fuse.
2. CHECK STOP LAMP SWITCH OPERATION
Check continuity between stop lamp switch connector E210 terminal
1 and 2.
OK or NG
OK >> GO TO 3.
NG >> Replace stop lamp switch. 1 (R/W) - 2 (R/W) : Continuity should exist.
31 (Y/B) - 4 (Y/B) : Continuity should exist.
32 (R/B) - 3 (R/B) : Continuity should exist.
2 (R/W) - Ground : Continuity should not exist. 3 (R/B) - Ground : Continuity should not exist.4 (Y/B) - Ground : Continuity should not exist.
PIIA6799E
1 (GY) - Ground : Battery voltage
PIIA6811E
1 - 2
Brake pedal depressed : Continuity should exist.
Brake pedal not
depressed : Continuity should not exist.
PIIA6800E

BR-1
BRAKE SYSTEM
F BRAKES
CONTENTS
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SECTION
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Revision: 2006 July 2007 FX35/FX45
BRAKE SYSTEM
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Procedures without Cowl Top Cover ..... 3
Precautions for Brake System ............................. ..... 3
PREPARATION ...................................................... ..... 4
Commercial Service Tools ................................... ..... 4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 5
NVH Troubleshooting Chart ................................ ..... 5
BRAKE PEDAL ..................................................... ..... 6
Inspection and Adjustment .................................. ..... 6
ADJUSTMENT ................................................. ..... 6
Components ........................................................ ..... 7
Removal and Installation ..................................... ..... 7
REMOVAL ........................................................ ..... 7
INSPECTION AFTER REMOVAL .................... ..... 8
INSTALLATION ................................................ ..... 8
BRAKE FLUID ....................................................... ..... 9
On-Board Inspection ........................................... ..... 9
LEVEL CHECK ................................................ ..... 9
Drain and Refill .................................................... ..... 9
Bleeding Brake System ....................................... ... 10
BRAKE TUBE AND HOSE .................................... ....11
Hydraulic Circuit .................................................. .... 11
Removal and Installation of Front Brake Tube and
Brake Hose ......................................................... .... 11
REMOVAL ........................................................ .... 11
INSTALLATION ................................................ .... 11
Removal and Installation of Rear Brake Piping and
Brake Hose ......................................................... ... 12
REMOVAL ........................................................ ... 12
INSTALLATION ................................................ ... 12
Inspection After Installation ................................. ... 12
BRAKE MASTER CYLINDER ............................... ... 13
On-Board Inspection ........................................... ... 13
LEAK INSPECTION ......................................... ... 13
Components ........................................................ ... 13
Removal and Installation ..................................... ... 13 REMOVAL ........................................................
... 13
INSTALLATION ................................................ ... 14
Disassembly and Assembly ................................. ... 14
DISASSEMBLY ................................................ ... 14
ASSEMBLY ...................................................... ... 14
BRAKE BOOSTER ................................................ ... 15
On-Vehicle Service .............................................. ... 15
OPERATING CHECK ....................................... ... 15
AIRTIGHT CHECK ........................................... ... 15
Components ........................................................ ... 15
Removal and Installation ..................................... ... 16
REMOVAL ........................................................ ... 16
INSPECTION AFTER REMOVAL .................... ... 16
INSTALLATION ................................................ ... 16
VACUUM LINES .................................................... ... 17
Components ........................................................ ... 17
Removal and Installation ..................................... ... 17
Inspection ............................................................ ... 18
VISUAL INSPECTION ...................................... ... 18
CHECK VALVE INSPECTION .......................... ... 18
FRONT DISC BRAKE ............................................ ... 19
On-Vehicle Inspection .......................................... ... 19
PAD WEAR INSPECTION ................................ ... 19
Components ........................................................ ... 19
Removal and Installation of Brake Pad ............... ... 20
REMOVAL ........................................................ ... 20
INSTALLATION ................................................ ... 20
Removal and Installation of Brake Caliper Assembly ... 20
REMOVAL ........................................................ ... 20
INSTALLATION ................................................ ... 21
Disassembly and Assembly of Brake Caliper
Assembly ............................................................. ... 21
DISASSEMBLY ................................................ ... 21
INSPECTION AFTER DISASSEMBLY ............. ... 22
ASSEMBLY ...................................................... ... 22
DISC ROTOR INSPECTION ............................ ... 24
Brake Burnishing Procedure ................................ ... 24
REAR DISC BRAKE .............................................. ... 25
On-Vehicle Inspection .......................................... ... 25

BR-2Revision: 2006 July 2007 FX35/FX45
PAD WEAR INSPECTION ................................
... 25
Components ........................................................ ... 25
Removal and Installation of Brake Pad ................ ... 26
REMOVAL ........................................................ ... 26
INSTALLATION ................................................. ... 26
Removal and Installation of Brake Caliper Assembly ... 26
REMOVAL ........................................................ ... 26
INSTALLATION ................................................. ... 26
Disassembly and Assembly of Brake Caliper
Assembly ............................................................. ... 27
DISASSEMBLY ................................................ ... 27 INSPECTION AFTER DISASSEMBLY .............
... 28
ASSEMBLY ....................................................... ... 28
DISC ROTOR INSPECTION ............................ ... 30
Brake Burnishing Procedure ................................ ... 30
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 31
General Specifications ......................................... ... 31
Brake Pedal ......................................................... ... 31
Brake Booster ...................................................... ... 31
Check Valve ......................................................... ... 31
Front Disc Brake .................................................. ... 31
Rear Disc Brake ................................................... ... 31

PRECAUTIONS BR-3
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Revision: 2006 July 2007 FX35/FX45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NFS000LN
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Procedures without Cowl Top CoverNFS000LO
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions for Brake SystemNFS000TE

Clean dust on front brake and rear brake with a vacuum dust collector. Do not blow with compressed air.

Recommended fluid is brake fluid “DOT 3”. MA-12, "Fluids and Lubricants" .

Do not reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas.

To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use new brake fluid.

Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.

Use a flare nut crowfoot and torque wrench when installing
brake tube.

When installing brake piping, be sure to check torque.

Before working, turn ignition switch OFF and disconnect con-
nectors for ABS actuator and electric unit (control unit) or battery
negative terminal.

Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage.
Refer to BR-24, "
Brake Burnishing Procedure" (Front disc
brake), BR-30, "
Brake Burnishing Procedure" (Rear disc brake).
WARNING:

Clean brake pads and shoes with a waste cloth, then clean with a dust collector.
PIIB3706J
SBR686C

BR-4
PREPARATION
Revision: 2006 July 2007 FX35/FX45
PREPARATIONPFP:00002
Commercial Service ToolsNFS000LQ
Tool nameDescription
1.Flare nut crowfoot a: 10 mm (0.39 in) / 12 mm (0.47 in)
2.Torque wrench Installing each brake piping
Pin punch
Tip diameter: 4 mm (0.16 in) dia. Removing and installing reservoir tank
pin
Power tool Loosening bolts and nuts
S-NT360
ZZA0515D
PBIC0190E