Page 391 of 4366
DISASSEMBLY AT-307
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 July 2007 FX35/FX45
58. Remove needle bearing from drum support edge surface.
59. Remove reverse brake piston from transmission case with com- pressed air. Refer to AT- 2 8 8 , "
Oil Channel" .
CAUTION:
Care should be taken not to abruptly blow air. It makes pis-
tons incline, as the result, it becomes hard to disassemble
the pistons.
60. Remove D-rings from reverse brake piston.
61. Use a pin punch [4 mm (0.16 in) dia. commercial service tool] to knock out retaining pin.
SCIA2796E
SCIA5047E
SCIA5340E
SCIA2328E
Page 421 of 4366
ASSEMBLY AT-337
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 July 2007 FX35/FX45
9. Install return spring to servo assembly.
10. Install servo assembly in transmission case.
11. Using pair of snap ring pliers, install snap ring to transmission
case.
12. Install D-rings in reverse brake piston. CAUTION:
Do not reuse D-rings.
Apply ATF to D-rings.
13. Install reverse brake piston in transmission case.
SCIA5717E
SCIA5679E
SCIA2333E
SCIA5340E
SCIA2325E
Page 423 of 4366
ASSEMBLY AT-339
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 July 2007 FX35/FX45
18. Install reverse brake drive plates, driven plates and dish plates in transmission case.
CAUTION:
Take care with order of plates.
VQ35DE models
VK45DE models
–Snap ring (1)
–Retaining plate (2)
–Drive plate (3)
–Driven plate (4)
–Dish plate (5)
–Drive plate/Driven plate: 6/6
SCIA5250E
SCIA6949E
Page 424 of 4366
AT-340
ASSEMBLY
Revision: 2006 July 2007 FX35/FX45
19. Assemble N-spring.
20. Install reverse brake retaining plate in transmission case.
21. Install snap ring in transmission case.
22. Measure clearance between retaining plate and snap ring. If not within specified clearance, select proper retaining plate. Refer to
“Parts Information” for retaining plate.
23. Install needle bearing to transmission case. CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 1 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
SCIA5249E
SCIA2439E
Specified clearance “A”
Standard : 0.7 - 1.1 mm (0.028 - 0.043 in)
SCIA3129E
SCIA5031E
Page 429 of 4366
ASSEMBLY AT-345
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 July 2007 FX35/FX45
iii. Tighten adapter case assembly mounting bolts (1) to specified
torque. [With bracket (2) .] Refer to AT- 2 7 4 , "
Components" .
: Bolt (10)
CAUTION:
Do not reuse self-sealing bolts (3).
Refer to GI section to mark sure icons (symbol marks) in the fig-
ure. Refer to GI-11, "
Components" .
35. Install needle bearing in drum support. CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 1 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
36. Install direct clutch assembly in reverse brake. CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
37. Install high and low reverse clutch assembly in direct clutch.
SCIA7210E
SCIA5198E
SCIA5019E
SCIA2306E
Page 432 of 4366
AT-348
ASSEMBLY
Revision: 2006 July 2007 FX35/FX45
46. Install front carrier assembly, input clutch assembly and rear
internal gear as a unit.
47. Install seal rings in input clutch assembly. CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
48. Install band servo anchor end pin and lock nut in transmission case.
CAUTION:
Do not reuse band servo anchor end pin.
49. Install brake band in transmission case. CAUTION:
Assemble it so that identification to avoid incorrect installa-
tion faces servo side.
50. Install front sun gear to front carrier assembly. CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
SCIA5015E
SCIA2470E
SCIA6512E
SCIA5498E
SCIA5014E
Page 433 of 4366
ASSEMBLY AT-349
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 July 2007 FX35/FX45
51. Install needle bearing to front sun gear.
CAUTION:
Take care with the direction of needle bearing. Refer to
AT- 2 9 1 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .
Apply petroleum jelly to needle bearing.
52. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.
53. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to the specified torque.
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to the spec- ified torque. Refer to AT- 2 7 4 , "
Components" .
AdjustmentNCS001IX
TOTAL END PLAY
Measure clearance between front sun gear and bearing race for
oil pump cover.
Select proper thickness of bearing race so that end play is within
specifications.
SCIA2808E
SCIA5033E
: 5.0 N·m (0.51 kg-m, 44 in-lb)
SCIA5498E
SCIA2810E
Page 437 of 4366
ASSEMBLY AT-353
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2006 July 2007 FX35/FX45
5. Tighten oil pump mounting bolts to specified torque. Refer to AT-
274, "Components" .
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly. CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
7. Install converter housing to transmission case, and then tighten converter housing mounting bolts (1) to the specified torque.
Refer to AT- 2 7 4 , "
Components" .
: Bolt (8)
CAUTION:
Do not reuse self-sealing bolt (2).
8. Make sure that brake band does not close turbine revolution sensor hole.
9. Install control valve with TCM.
a. Connect TCM connector and park/neutral position switch con- nector.
SCIA2300E
SCIA5011E
SCIA7985E
SCIA5034E
SCIA5449E