2007 FORD FIESTA air filter

Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
307-01 -62 Transmission (AW81-40) 307-01 -62
REMOVAL AND INSTALLATION
Transaxle
Special Tool(s)
I I Separator, Ball Joint
Support Bar, Engine
303-290A
Adapter for 303-290A
303-290-01 (21 -1 40-01
)
General Eaui~ment
I Securing strap I
General Equipment
Transmission jack
I Worldwide diagnostic system (WDS) I
Materials
Name S~ecification
1 Grease I WSD-MI C230-A I
Removal
A WARN1NG:Refer to the Material Safety Data
Sheets for the Automatic Transmission
Fluid E-AW. Failure to follow this
instruction may
result in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
For
additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids. f
1. Remove the air cleaner. \.
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)/ln4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-12 Intake Air Distribution and
Filtering, Removal and Installation).
2. Disconnect the powertrain control module
(PCM) electrical connector.
For
additional information, refer to:
Powertrain
Control Module (PCM) - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-1 4
Electronic Engine Controls, Removal and
Installation).
3. Remove the battery tray.
For
additional information, refer to: Battery
Tray (41 4-01 Battery, Mounting and
Cables,
Removal and Installation).
2006.0 Fiesta 1212006 G371506en
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Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
307-01 -76 Transmission
(AW81-40) 307-01 -76
REMOVAL AND INSTALLATION
46. Install the battery tray.
For
additional information, refer to: Battery
Tray (414-01 Battery, Mounting and
Cables, Removal and Installation).
47. Connect the powertrain control module
(PCM) electrical connector to the PCM.
For
additional information, refer to:
Powertrain
Control Module (PCM) - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-1 4
Electronic Engine Controls, Removal and
Installation).
48. Install the air cleaner.
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution
and
Filtering, Removal and Installation).
49. Check the transmission fluid level and top
up with
clean automatic transmission fluid
if necessary.
For
additional information, refer to:
Transmission
Fluid Level Check (307-01
Automatic
Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
50.
N0TE:Only carry out the following step
when a new
transaxle has been installed.
Using worldwide diagnostic system (WDS),
reset the transmission control module (TCM).
2006.0 Fiesta 1212006 G371506en
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Manual Transmission/Transaxle and Clutch -
308-00-1 2 General Information 308-00-1 2
GENERAL PROCEDURES
Clutch System Bleeding(l6 843 0)
Special Tool(s) 6. Fill the reservoir of the special tool with (,, .
I Hand Vacuum approximately 100 ml of new brake fluid.
7. N0TE:Make sure that the special tool
reservoir is positioned lower than the bleed
nipple.
Install the special tool.
Super DOT 4 Brake
1 Fluid
I
Materials
Name Specification
ESD-M6C57-A
A WARNING: Brake fluid contains polyglycol
ethers and polyglycols. Avoid contact with
the eyes. Wash hands thoroughly after
handling. If brake fluid contacts the eyes,
flush the eyes for 15 minutes with cold
running water. Get medical attention if
irritation persists. If taken internally, drink
8. Using the special tool, bleed the clutch
water and induce vomiting. Get medical system.
attention immediately. Failure to follow
Pump approximately 80 ml of brake fluid into
these instructions may result in personal the clutch svstem. (
injury. w
9. Close the bleed nipple. A CAUTI0N:Y brake fluid is spilt on the
paintwork, the affected area must be 10.
Remove the special tool.
immediately washed down with cold water.
11. Lower the vehicle, if necessary.
N0TE:lf proprietary brake bleeding equipment is
available, this can be used to bleed the clutch
system, following the method below. The maximum
pressure must not exceed
1.5 bar.
N0TE:The clutch control system is self-venting.
The components are arranged in such a way that
small amounts of air trapped in the system are
removed automatically during clutch operation.
12. In order to remove any small amounts of
trapped air remaining in the system,
operate the clutch pedal several times
(maximum five times), using the full clutch
pedal travel.
13. Check the fluid level in the brake fluid
reservoir and top up to the MAX mark with
brake fluid if necessary.
1. Remove the air cleaner, if necessaryfor 14. Install the battery tray, if necessary.
additional information, refer to
Section
303-12 [Intake Air Distribution and 15.
Install the battery, if necessary. For
Filtering]. additional
information, refer to
Section 414-01 [Battery, Mounting and
2. Remove the battery, if necessary. For
Cablesl.
additional information, refer to
Section
414-01 [Battery, Mounting and . 16. Install the air cleaner, if necessary. For
Cables]. additional
information, refer to
Section 303-1
2 [Intake Air Distribution and - 3. Remove the battery tray, if necessary.
Filtering]. (' L 4. Drain the brake fluid reservoir.
17. Test the clutch control system for normal "I-
5. Raise and support the vehicle, if necessary. operation.
For additional information, refer to
Section 100-02 [Jacking and Lifting].
2006.0 Fiesta 1212006 GI 83752en
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308-02-7 Clutch Controls 308-02-7
REMOVAL AND INSTALLATION
Clutch Master Cylinder(l6 856 0) /
Removal 4. Remove the battery tray. For additional
information, refer to:
CAUTI0N:H brake fluid is spilt on the
paintwork, the affected area must be Battery
Tray (41 4-01, Removal and
immediately washed down with cold water. Installation),
Battery Tray - 2.OL Duratec-HE (M14) (414-01
All vehicles Battery, Mounting and Cables, Removal
and Installation).
Left-hand drive vehicles
1. Using a suitable syringe, remove brake fluid
from the brake fluid reservoir until the brake All vehicles
fluid level is at the MIN mark.
5. N0TE:Plug the brake fluid reservoir to
prevent
fluid loss or dirt ingress. Right-hand drive vehicles Disconnect the clutch master cylinder supply 2. Remove the air cleaner. For additional hose from the brake fluid reservoir.
information, refer to: (303-1 2 Intake Air
Distribution and Filtering)
Push the clip to release the clutch master
cylinder supply hose.
3. Disconnect the two vacuum hoses.
6. Remove the clutch master cylinder supply
Detach the vacuum hoses from the battery hose.
clamp clip. Release the clutch master cylinder supply
hose retaining clip.
Allow the fluid to drain into a suitable
container.
Air Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-I 6V
(Sigma) (Removal and lnstallation),
Air Cleaner - 1.3L Duratec-8V (Rocam)
(Removal and lnstallation),
Air Cleaner - 1.4L Duratorq-TDCi (DV) Diesel
(Removal and lnstallation),
(, I Air Cleaner - 2.OL Duratec-HE (M14) (Removal
and
Installation),
Air Cleaner - 1.6L Duratorq-TDCi (DV) Diesel
(Removal and lnstallation).
7. N0TE:Plug the clutch slave cylinder supply
line to prevent fluid loss or dirt ingress.
1
2006.0 Fiesta 1212006 GI 52706en
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308-02-1 0 Clutch Controls 308-02-1 0
REMOVAL AND INSTALLATION
7. Bleed the clutch system. For additional
information, refer to: (308-00 Manual
Transmission/Transaxle and Clutch - General
Information)
Clutch System Bleeding (General
Procedures),
Clutch System Bleeding - Vehicles With:
Automated Gearshift
(General Procedures).
Left-hand drive vehicles
8. Install the battery tray. For additional
information, refer to:
Battery Tray (414-01,
Removal and
Installation),
Battery Tray - 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and
Cables, Removal
and Installation).
9. Connect the two vacuum hoses.
Attach the vacuum hoses to the battery
clamp clip.
Right-hand drive vehicles
10. Install the air cleaner. For additional
information, refer to: (303-12 Intake Air
Distribution and
Filtering)
Air Cleaner - 1.25L Duratec-1 6V (Sigma)/l.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (Removal and lnstallation),
Air Cleaner - 1.3L Duratec-8V (Rocam)
(Removal and lnstallation),
Air Cleaner - 1.4L Duratorq-TDCi (DV) Diesel
(Removal and lnstallation),
Air Cleaner - 2.OL Duratec-HE (M14) (Removal
and lnstallation).
2006.0 Fiesta 12/2006 GI 52706en
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308-03-23 Manual Transmission/Transaxle 308-03-23
REMOVAL
Transaxle - 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V
i (Sigma)/l .6L Duratec-1 6V (Sigma)(l6 11 4 0)
I I Support Bar, Engine
Adapter for 303-290A
303-290-0 1 (2 1
- 1 40-0 1 )
21 14002
Adapter for 303-290A
303-290-02 (2 1 -1 40-02)
21 14003
General Equipment I
Adapter for 303-290A
303-290-03A (2 1-1 40-03A)
16089
I Retaining strap I
Remover, Halfshaft
308-256 (1 6-089)
1 Transmission jack I
Removal
All vehicles
1. Remove the air cleaner.
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution and
Filtering, Removal and Installation).
2. Remove the battery tray.
For
additional information, refer to: Battery
Tray (414-01 Battery, Mounting and
Cables,
Removal and Installation).
3. Disconnect the powertrain control module
(PCM) electrical connector.
4. Loosen the strut and spring
assembly top
mount nuts by three turns on both sides.
2006.0 Fiesta 1212006 GI 13290en
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308-03-30 Manual Transmission/Transaxle 308-03-30
REMOVAL
Transaxle - 2.OL Duratec-HE (M14)(16 11 4 0)
Special Tool(s)
I I Support Bar, Engine
Adapter for 303-290A
303-290-0 1 (2 1 -1 40-0 1
)
Adapter for 303-290A
303-290-03A (2 1
- 1 40-03A)
21 14003
@ 21 14005
General Equipment
Adapter for 303-290A
303-290-05A (2 1
-1 40-05A)
21 14006
I Retaining strap I
Adapter for 303-290A
303-290-06 (2 1 -1 40-06)
I Transmission jack I
Removal
1. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
2. Remove the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and Installation).
3. Install the special tools.
4. Remove the engine wiring harness bracket.
2006.0 Fiesta 1212006 G453416en
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Manual Transmission/Transaxle External
308-06-8 Controls 308-06-8
REMOVAL AND INSTALLATION
Gearshift Cables(l6 575 0)
Removal 6. Remove the gearshift cables cover.
I. Remove the gearshift lever.
For additional information, refer to Gearshift
Lever in this section.
2. Remove the air cleaner. For additional
information, refer to Section
303-12 [Intake
Air Distribution and Filtering].
3. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking
and Lifting].
4. Remove the exhaust front hanger insulator.
5. Detach the exhaust heat shield from the floor
panel.
Slide the heat shield backwards.
7. Detach the gearshift cables from the
transaxle.
I. Detach the gearshift cable and the selector
cable from the selector levers.
2. Turn the abutment sleeves clockwise and
detach the cables from the bracket.
8. Detach the gearshift cables from the
retaining clip.
2006.0 Fiesta 1212006 GI 86745en
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