2007 FORD FIESTA brake fluid

206-096-4 Anti-Lock Control - Stability Assist 206-096-4
REMOVAL AND INSTALLATION
Hydraulic Control Unit (HCU)
Materials Remove
the brake master cylinder to
hydraulic control unit (HCU) brake tubes.
Name Specification
I Super DOT4 brake fluid I ESD-M6C57-A 7
Removal
A CAUTI0N:lf brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
1. Remove the brake master cylinder. For
additional information, refer to
Section
206-06 [Hydraulic Brake Actuation].
2. Detach the engine wiring harness electrical
connector from the wheelhouse assembly.
3. CAUTIONS:
hap the brake tubes to prevent fluid loss
or dirt ingress.
nplug the hydraulic control unit (HCU)
ports to prevent fluid loss or dirt ingress.
N0TE:Make a note of the position of the brake
tubes, to aid installation.
4. CAUTIONS:
&ap the brake tubes to prevent fluid loss
or dirt ingress.
Aplug the HCU ports to prevent fluid loss
or dirt ingress.
N0TE:Make a note of the position of the brake
tubes, to aid installation.
Disconnect the brake tubes from the HCU.
2006.0 Fiesta 1212006 ~327341 en
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206-09C-12 Anti-Lock Control - Stability Assist 206-096-1 2
REMOVAL AND INSTALLATION
Stability Assist Module ,/.. ,
Materials Remove
the brake master cylinder to
hydraulic control unit (HCU) brake tubes. C
Name Specification I I
I Super DOT 4 brake fluid I ESD-M6C57-A I
Removal
CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
I. Remove the brake master cylinder. For
additional information, refer to
Section
206-06 [Hydraulic Brake Actuation].
2. Detach the engine wiring harness electrical I
connector from the wheelhouse assembly. 4. CAUTIONS:
3. CAUTIONS:
hap the brake tubes to prevent fluid loss
or dirt ingress.
Dplug the hydraulic control unit (HCU)
ports to prevent fluid loss or dirt ingress.
N0TE:Make a note of the position of the brake
tubes, to aid installation.
hap the brake tubes to prevent fluid loss
or dirt ingress.
nplug the HCU ports to prevent fluid loss
or dirt ingress.
N0TE:Make a note of the position of the brake
tubes, to aid installation.
Disconnect the brake tubes from the HCU.
2006.0 Fiesta 1~12006 G327320en
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21 1-00-1 6 Steering System - General Information 21 I -00-1 6
DIAGNOSIS AND TESTING
8m ACAUTION:T~ prevent damage to the
steering linkage, turn the steering wheel to
move the steering linkage to the steering
lock stop.
Turn the steering wheel to position the steering
linkage against the left-hand steering lock stop.
9. N0TE:To isolate the steering gear design
'clearance, check the left-hand
tiemrod with
the steering held against the left-hand
steering lock stop.
With the aid of another technician holding the
steering against the left-hand steering lock stop,
firmly grasp the left-hand road wheel and apply
a rocking motion to check for any free play in
the tie-rod.
IQ Detach the steering gear boot from the steering
gear body and check for free play at the tie-rod
inner ball joint.
11. If there is free play at the tie-rod inner ball joint,
install a new tie-rod.
REFER to: Tie Rod (211-03 Steering Linkage,
Removal and lnstallation).
I2 If there is free play at the tie-rod end, install a
new tie-rod end.
REFER to: Tie Rod End (21 1-03 Steering
Linkage, Removal and lnstallation).
Turning Effort Test
N0TE:Before carrying out this test, make sure that
the suspension components are serviceable.
N0TE:Before carrying out this test, make sure that
the steering column is serviceable.
N0TE:Before carrying out this test, make sure that
the front toe adjustment and tire pressures are
correct. 1.
Park the vehicle on a dry, even surface and
apply the parking brake.
/- ,
2. Remove the driver air bag module.
REFER to: Driver Air Bag Module (501 -20
Supplemental Restraint System, Removal and
Installation).
3. Remove the driver air bag module wiring
harness from the driver air bag module.
REFER to: Driver Air Bag Module Wiring
Harness (501 -20 Supplemental Restraint
System, Removal and Installation).
4. Connect the driver air bag module wiring
harness to the clockspring.
5. Connect the air bag simulators to the driver air
bag module wiring harness in place of the driver
air bag module at the top of the steering column.
6. Start the engine and turn the steering wheel
from lock to lock several times until the power
steering fluid has reached normal operating
temperature.
7. Using a suitable torque wrench and socket,
check the steering wheel turning effort.
8. If the steering wheel turning effort is greater than
the specification, install a new power steering -
pump. REFER to: i
Specifications (21 1-00 Steering System -
General Information, Specifications),
Power Steering Pump
- I .3L Duratec-8V
(Rocam) (21 1-02 Power Steering, Removal
and lnstallation),
Power Steering Pump
- 1.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V (Sigma)/l .6L
Duratec-l6V (Sigma), Vehicles With: Air
Conditioning (21 1-02 Power Steering,
Removal and lnstallation),
Power Steering Pump
- I .25L Duratec-I 6V
(Sigma)/l.4L Duratec-1 6V (Sigma)/l .6L
Duratec-I 6V (Sigma), Vehicles Without: Air
Conditioning (21 1-02 Power Steering, Removal and lnstallation),
Power Steering Pump
- 1.4L Duratorq-TDCi
(DV) Diesel (21 1-02 Power Steering, Removal
and lnstallation),
Power Steering Pump
- 2.OL Duratec-HE (M14)
(21 1-02 Power Steering, Removal and
Installation).
Disconnect the air bag simulators from the driver
air bag module wiring harness.
//
IQ Disconnect the driver air bag module wiring i,,.
harness from the clockspring.
2006.0 Fiesta 1212006 GI 49906en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-26 Duratec-1 6V (Sigma)Il.GL Duratec-1 6V (Sigma) 303-01 A-26
IN-VEHICLE REPAIR
16. Connect the evaporate emission (EVAP)
hose to the EVAP valve.
17. Connect the brake booster vacuum line to
the intake manifold.
19. Connect the engine wiring harness
electrical connector.

20. Install the intake manifold lower retaining
bolt and the generator bracket retaining
bolts.
18. Connect the positive crankcase ventilation
(PCV) hose to the PCV.
21. Install the accessory drive belt. For
additional information, refer to
Section
303-05 [Accessory Drive].
22. Attach the power steering fluid reservoir to
the bracket.
23. Install the air cleaner. For additional
information, refer to Section
3031 2 [Intake
Air Distribution and Filtering].
2006.0 Fiesta 1212006 GI 83728en
procarmanuals.com

Engine - 1.25L Duratec-I 6V (Sigma)llm4L
303-01A-79 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-79
REMOVAL
56. Disconnect the gearshift actuator electrical Remove the spring clip.
, connector (colored gey).
59. Remove the gearshift cables cover.
57m ACAUTION:I brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
Vehicles without automated gearshift
58' ACAUTION:~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
60. Detach the gearshift cables from the
transaxle.
Detach the gearshift cables and the selector
cable from the selector levers.
Turn the abutment sleeve clockwise and
detach the cables from the bracket.
All vehicles
'Irn ~CAUTION:DO not support the engine
directly on the oil pan.
2006.0 Fiesta 12/2oo6 G113163en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-I 27 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
303-01 A-I 27
INSTALLATION
Attach the exhaust flexible pipe to the
33. Attach the gearshift cables to the bracket
catalytic converter.
and turn the abutment sleeves
counterclockwise.
31. Remove the exhaust flexible pipe support.
Vehicles without automated gearshift
32m ACAUTION:H brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
N0TE:Make sure the spring clip is correctly seated.
Connect the clutch slave cylinder supply
line.
Install the spring clip.
34. N0TE:Do not install the air cleaner at this
stage.
Adjust the gearshift cable.
For additional information, refer to: Gearshift Cable Adjustment (308-00 Manual
Transmission/Transaxle and Clutch
General Information, General Procedures).
35.
N0TE:Do not install the air cleaner at this
stage.
Bleed the hydraulic clutch system.
For additional information, refer to: Clutch
System Bleeding (308-00 Manual
Transmission/Transaxle and Clutch -
General Information, General Procedures).
Vehicles with automated gearshift
36. Connect the gearshift actuator electrical
connector (colored grey).
2006.0 Fiesta 1212006
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-I 44 Duratec-I 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-1 44
INSTALLATION
61. Using the special tool, connect the coolant
hose to the coolant distribution housing. 64. Attach the coolant expansion tank to the
bracket.
/
62. Attach the brake booster vacuum line to 65. Using the special tool, connect the degas
the intake manifold.
hose to the cylinder head.
63. Connect the low pressure evaporate 66. Attach the power steering fluid reservoir to
emission (EVAP) hose to the EVAP valve.
the bracket.
2006.0 Fiesta 12/2006 G380459en
procarmanuals.com

303-01 B-77 Engine - 2.OL Duratec-HE (M14) 303-01 B-77
REMOVAL
21. Disconnect the reversing lamp switch Detach the steering gear to power steering
electrical connector. fluid
reservoir return line support bracket
from the generator.
22m CAUTION:^^ brake fluid is spilt on the 25s Using the special tool, disconnect the paintwork, the affected area must be
immediately washed down with cold water. steering
gear to power steering fluid
reservoir return line from the power
Disconnect the clutch slave cylinder supply
steering fluid reservoir.
line.
Remove the spring clip. Allow
the power steering fluid to drain into a
suitable container.
23. Disconnect the air conditioning low 26. Remove the power steering fluid reservoir.
pressure switch connector.
24. N0TE:Note the position of the steering gear 27m &AUTION:C~~ the power steering fluid
to power steering fluid reservoir return line reservoir
to prevent power steering fluid
support bracket to aid installation. loss
or dirt ingress.
2006.0 Fiesta 12/2006 G451290en
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